Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K806 Engine - K1607 Engine - K16 with VVC08 Engine - L Series09 Emission control10 Engine management system - MEMS11 Engine management system - EDC12 Fuel delivery system13 Cooling system - K Series14 Cooling system - L Series15 Manifold & exhaust systems16 Clutch17 Manual gearbox - R6518 Manual gearbox - PG119 Automatic gearbox - CVT20 Automatic gearbox21 Drive shafts22 Steering23 Front suspension24 Rear suspension25 Brakes26 Restraint systems27 Body28 Heating & ventilation29 Air conditioning30 Wipers & washers31 Electrical32 Instruments
Rover 200 Workshop Manual (1995-1999)15 · Manifold & exhaust systems
15 · Engine

Inlet manifold chamber gasket - ’K8’ (page 2 of 2)

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs
Manifold & exhaust systemsInlet manifold chamber gasket - ’K8’ · page 2 of 2
Diagram
  1. Depress plastic collar and disconnect brake servo vacuum hose from manifold chamber.
  2. Disconnect ECM vacuum hose from manifold chamber.
  3. Disconnect fuel pressure regulator vacuum hose from manifold chamber.
  4. Release clip and disconnect breather from manifold chamber.
Release clip and disconnect breather from manifold chamber.
  1. Release injector harness multiplug from mounting bracket beneath throttle housing.
  2. Release coil h.t. lead from mounting bracket beneath throttle housing.
Release coil h.t. lead from mounting bracket beneath throttle housing.
  1. Remove 5 bolts securing manifold chamber to inlet manifold.
  2. Remove inlet manifold chamber.
  3. Remove and discard inlet manifold chamber gasket.

Refit

  1. Clean mating surfaces of inlet manifold and manifold chamber gasket.
  2. Position new gasket to inlet manifold.
  3. Fit manifold chamber to inlet manifold and align.
  4. Fit bolts securing manifold chamber to inlet manifold and tighten progressively to 25 Nm.
  5. Secure coil h.t. lead and injector harness multiplug to mounting bracket beneath throttle housing.
  6. Connect breather hose to manifold chamber and secure with clip.
  7. Connect fuel pressure regulator vacuum hose to manifold chamber.
  8. Connect ECM vacuum hose to manifold chamber.
  9. Connect brake servo vacuum hose to manifold chamber.
  10. Connect throttle cable to throttle cam.
  11. Locate throttle cable adjusting nut in abutment bracket.
  12. Connect purge hose to manifold chamber and secure with clip.
  13. Connect breather hose to throttle housing and secure with clip.
  14. Connect multiplug to IACV.
  15. Connect multiplug to TP sensor.
  16. Connect air intake hose to throttle housing and secure with clip.
  17. Connect battery earth lead.
  18. Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - MEMS, Adjustments.

Parts & tools for this job For 1995 Rover 200

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