Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition14 · Brakes and ABS
14 · Brakes

70M 0227 (page 2 of 2)

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Brakes: repairs
Brakes and ABS70M 0227 · page 2 of 2

Before reassembling, check that all parts are free of dust and other foreign particles. Replace parts with new ones whenever specified to do so.

Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.

Do not mix different brands of brake fluid as they may not be compatible.

Do not reuse the drained fluid. Use only clean DOT 4 brake fluid.

Note: Coat piston, piston seal groove, and caliper bore with clean brake fluid. Replace all rubber parts with new ones whenever disassembled.

Use recommended grease in the caliper seal set.

  1. Clean the piston and caliper bore with brake fluid and inspect for wear or damage.
Diagram showing piston boot A and piston seal B being greased
  1. Piston boot
  2. Piston seal
  3. Coat a new piston seal with recommended grease in the caliper seal set and install the seal in the cylinder groove.
  4. Apply recommended grease in the caliper seal set to the sealing lips and inside of a new piston boot, and install the boot in the cylinder groove.
Diagram showing pad spring A and piston B installation on caliper
  1. Pad spring
  2. Piston
  3. Lubricate the caliper cylinder and piston with brake fluid, then install the piston in the cylinder with the dished end facing in.
  4. A/T only: Install the pad spring on the caliper body.
Diagram showing caliper bracket C, pins A/B, pin boots D/E/F, and application of grease
  1. Pin
  2. Pin boot
  3. Caliper bracket
  4. Pin boots
  5. Pin A
  6. Pin B (Black)
  7. Apply recommended grease in the caliper seal set to sliding surface of the pins and inside of the new pin boots.
  8. Install the pin boots into the groove in the caliper bracket.

Parts & tools for this job For Rover 600

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.