Air conditioning

54. Connect coolant hose to coolant pump and tighten clip.
55. Connect supply lead to No.2 cylinder glow plug and tighten terminal nut.
56. Connect oil pressure switch multiplug.
57. Connect coolant hose to radiator inlet pipe and tighten clip.
58. Connect coolant hose to coolant outlet elbow and tighten clip.
59. Connect engine harness to main harness multiplugs and secure to mounting bracket.
60. Connect intake air temperature sensor multiplug.
61. Connect air conditioning compressor multiplug.
62. Secure engine harness clip to dipstick tube bracket.
63. Connect coolant temperature gauge sensor connector.
64. Connect coolant temperature sensor multiplug.
65. Connect alternator lead and tighten nut.
66. Connect alternator multiplug.
67. Connect No.1 injector needle lift sensor multiplug.
68. Connect fuel injection pump multiplugs.
69. Connect fuel hoses to injection pump and secure clips.
70. Position clutch slave cylinder to gearbox mounting plate, tighten bolts to 45 Nm.
71. Fit push rod to slave cylinder, attach to release lever using clevis pin, washer and ’R’ clip.
72. Connect crankshaft sensor multiplug and secure to mounting bracket.
73. Fit PAS speed sensor to gearbox, tighten bolt to 19 Nm.
74. Connect speed sensor multiplug.
75. Position earth lead to gearbox, fit and tighten bolt.
76. Fit turbocharger hose to intercooler and tighten clip.
77. Connect turbocharger hose to turbocharger pipe and tighten clip.
78. Connect expansion tank return pipe to radiator and tighten clip.
79. Fit air intake hose to intercooler and tighten clip.
80. Connect air intake hose to inlet manifold intake pipe and tighten clip.
81. Fit air intake hose assembly to turbocharger and tighten clip.
82. Connect breather hose to camshaft cover and tighten clip.
83. Connect air flow meter multiplug.
84. Connect battery lead to starter motor and tighten nut.
85. Connect starter solenoid connector.
86. Connect reverse lamp switch connectors.
87. Fit starter motor top retaining bolt and tighten to 83 Nm.
88. Fit sound deadening pad to engine and secure with bolts.
89. Fit air cleaner assembly. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
90. Connect battery earth lead.
91. Fill gearbox with correct quantity and grade of oil. See INFORMATION, Capacities, fluids and lubricants.
92. Fill engine with correct quantity and grade of oil. See INFORMATION, Capacities, fluids and lubricants.
93. Fill cooling system. See MAINTENANCE.
94. Fill power steering system with the correct quantity and grade of fluid. See INFORMATION, Capacities, fluids and lubricants.
95. Fit under belly panel. See BODY, Repairs.
96. Fit LH under belly panel. See BODY, Repairs.
97. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
98. Fit road wheels and tighten nuts to 110 Nm. Clean mating surface of brake disc and inside of wheel.
99. Remove stand(s) and lower vehicle.
100. Tighten damper pinch bolt to 44 Nm and damper fork nut to 65 Nm.
101. Support bonnet on support stay.
102. Check front wheel alignment and adjust if necessary. See Repair Manual - Front Suspension .

Air conditioning

103. Fit new receiver drier. See AIR CONDITIONING, Repairs.
104. Charge system. See AIR CONDITIONING, Adjustments.