Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)21 · Right-hand drive variants
21 · General

Re-assembly

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Climate control › Re-assembly
Right-hand drive variantsRe-assembly
  1. Cut the rubber guard.
  2. Cut the seal.

Work with care to refit guard and seal by closing the two edges of the cut.

  1. Loosen the fastening screw.
  2. Remove the air manifold.
  3. Loosen the half casings screws.
  4. Separate the two air manifold half casings.
  5. Remove the recirculation flap from the respective pin.
Disassembly diagram showing components 1 to 8 with labels indicating their positions and connections within the unit.
  1. Loosen the upper half casing fastening screw.
  2. Turn the upper half casing upwards and remove it.
  3. Cut the seals.

Work with care to refit the seal by closing the two edges of the cut.

  1. Separate the two half casings .
  2. Remove the mixing flap from its pin.
  3. Remove lower distribution flap from its pin.
  4. Remove the front distribution flap from its pin.
  5. Remove the upper distribution flap from its pin.
Disassembly diagram showing components 1 to 8 with labels indicating their positions and connections within the unit.

RE-ASSEMBLY

  • Re-assemble the conditioner unit by reversing the disassembly sequence.

NOTE: When refitting the flaps in their pins, couple the retainers (1a) correctly in their seats (1b) on the pin.

Diagram showing retainers 1a and 1b being coupled into seats 1b on a pin.

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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