STARTER MOTOR - R+R

Operation 5520B10 · STARTER MOTOR AND COMPONENTS

1.2 8v

Removing

- Position the vehicle on a lift.

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

1. Undo the bolt securing the starter motor, gearbox side

- Working from underneath the vehicle:

- Disconnect the electrical connections from the starter motor.

2. Undo the bolt securing the starter motor, engine side.

3. Remove the starter motor.

Refitting

1. Position starter motor (1a) in its housing and tighten retaining bolt (1b), engine side, to the recommended torque.

- Connect the electrical connections for the starter motor.

- Working above the vehicle.

2. Tighten the retaining bolt securing the starter motor, gearbox side, to torque.

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

- Remove the vehicle from the lift.

1.4 16v

Removing

- Position the vehicle on a lift.

- Disconnect the negative battery terminal.

- Position a suitable container for collecting the engine coolant.

Op. 0010T20 ENGINE COOLANT - CHANGE

Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R

Op. 1072B10 INLET MANIFOLD - R + R AND REPLACE SEAL

Op. 1088D57 ENGINE COOLANT RETURN PIPE TO SUPPLY RESERVOIR - R.R.

1. Undo the front bolt securing the starter motor, gearbox side

- Work from underneath the vehicle.

- Disconnect the starter motor electrical connections.

2. Undo the front bolt securing the starter motor, engine side.

3. Remove the starter motor.

Refitting

1. Position starter motor (1a) in its housing and tighten retaining bolt (1b), engine side, to the recommended torque.

- Connect the electrical connections for the starter motor.

- Work from above the vehicle.

2. Tighten the retaining bolt securing the starter motor, gearbox side, to torque.

Op. 1088D57 ENGINE COOLANT RETURN PIPE TO SUPPLY RESERVOIR - R.R.

Op. 1072B10 INLET MANIFOLD - R + R AND REPLACE SEAL

Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R

Op. 0010T20 ENGINE COOLANT - CHANGE

- Connect the negative battery terminal.

- Remove the vehicle from the lift.

1.3 Multijet

Removing

- Position the vehicle on the lift.

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

1. Disconnect the electrical connections from the starter motor.

2. Undo retaining bolts (2a) and remove starter motor (2b).

Refitting

1. Fit starter motor (1a) in place and tighten retaining bolts (1b) to the recommended torque.

2. Connect the starter motor electrical connections.

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

- Remove the vehicle from the lift.