Valve - EGR - EU3 models

Valve - EGR - EU3 models

$% 17.45.01

Remove

1. Release turnbuckles and remove battery cover.
2. Disconnect battery earth lead.
3. Remove 3 bolts and remove engine acoustic cover.
4. Remove cooling fan coupling. COOLING SYSTEM - Td5, REPAIRS, Fan - viscous.

5. Disconnect vacuum hose(s) from EGR valve.
6. Loosen clip screw and disconnect air intake hose from EGR valve.
7. Remove screw and remove clamp securing EGR pipe to EGR valve.
8. Remove 4 bolts securing EGR valve, remove valve and discard gasket.
9. Discard EGR pipe gasket.

Refit

1. Clean EGR valve and mating faces.
2. Fit new gasket to EGR pipe.
3. Using new gasket, position EGR valve to inlet manifold fit bolts and tighten to 10 Nm (7 lbf.ft).
4. Fit EGR pipe clamp and tighten screw to 6 Nm (4.4 lbf.ft).
5. Connect air intake hose to EGR valve and tighten clip.
6. Connect vacuum hoses to EGR valve.
7. Fit cooling fan coupling. COOLING SYSTEM - Td5, REPAIRS, Fan - viscous.
8. Fit engine acoustic cover and tighten bolts to 10 Nm (7 lbf.ft).
9. Connect battery earth lead.
10. Fit battery cover and secure the fixings.