Cylinder head gasket (page 5 of 5)

Make

Mini

Model

Mini Workshop Manual

Year

1996–2000

Section

Repairs

EngineCylinder head gasket · page 5 of 5

6. Fit cylinder head nuts and tighten progressively in order shown to 34 Nm initially. Finally, tighten in order shown to 68 Nm.
7. Tighten rocker shaft bracket nuts to 25 Nm.
8. Align alternator to bracket on cylinder head, fit and tighten upper nut and bolt to 25 Nm.
9. Tighten lower bolts securing alternator to engine to 25 Nm.
10. Fit auxiliary drive belt. See ELECTRICAL, Repairs.
11. Connect h.t. leads to spark plugs.
12. Fit top hose support bracket to coil bracket and secure with bolts.
13. Connect top hose, expansion tank hose and heater hoses to thermostat housing and tighten hose clips.
14. Connect evaporative emission canister purge hose to inlet manifold and secure with clip.
15. Connect engine breather hoses to connecting pipe.
16. Clean ends of fuel pipes.
17. Connect fuel feed hose to fuel pipe.
18. Connect fuel return hose to pipe.
19. Connect HO2S multiplug to harness.
20. Secure HO2S lead to harness with cable tie.
21. Secure harness clip to rear of air cleaner bracket.
22. Connect multiplug to coolant temperature sensor.
23. Connect multiplug to IAT sensor.
24. Connect multiplugs to fuel injectors.
25. Connect multiplug to IACV.
26. Connect multiplug to TP sensor.
27. Connect multiplug to MAP sensor.
28. Connect brake servo vacuum pipe to inlet manifold.
29. Fit strap securing engine harness to heater hose.
30. Secure engine harness clip to air cleaner bracket.
31. Connect throttle cable to throttle cam and locate adjusting nut to abutment bracket.
32. Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - MEMS, Adjustments.
33. Fit front pipe to manifold gasket. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
34. Fit bonnet See BODY, Exterior fittings.
35. Connect battery earth lead.

04 Engine