Fuel rail and injectors

Refit

1. Clean throttle body and manifold mating faces and fit new gasket.
2. Fit throttle body, fit nuts and bolts and tighten to 22 Nm.
3. Connect hoses and secure clips.
4. Connect downshift control cable to throttle cam and abutment bracket.
5. Connect throttle cable to throttle cam and abutment bracket.
6. Connect multiplugs to throttle position sensor and manifold absolute pressure sensor.
7. Fit air cleaner hose to air cleaner and connect to inlet manifold and breather pipe. Secure clips.
8. Top-up cooling system. See MAINTENANCEMaintenance.
9. Connect battery earth lead.
10. Adjust throttle cable. See Adjustments.
11. Adjust downshift control cable. See AUTOMATIC GEARBOX, Adjustments.
12. Tune engine. See Adjustments.

FUEL RAIL AND INJECTORS

Service repair no - 19.60.12

Remove

1. Disconnect battery earth lead.

Up to 97.5 MY illustrated.

2. Position absorbent cloth around sealing bolt. Up to 97.5 MY: Loosen bolt to relieve fuel pressure retighten bolt to 15 Nm. 97.5 MY on: Loosen banjo bolt to relieve fuel pressure. Retighten bolt to 33 Nm.

Up to 97.5 MY illustrated.

3. Disconnect 4 injector multiplugs.
4. Up to 97.5 MY: Remove 2 nuts securing injector harness to fuel rail.