Components (page 3 of 3)

A Mainshaft

B 2nd Gear

C Socket

D 3rd Gear

Note: If replacement is required, always replace the synchro sleeve and hub as a set.

1. Support the bearing inner race with a socket and push down on the mainshaft.
2. Measure the clearance between 2nd and 3rd gears.

Standard: 0.06 – 0.21 mm
Service Limit: 0.3 mm

A 3rd Gear

3. If the clearance exceeds the service limit, measure the thickness of 3rd gear.
   Standard: 32.42 – 32.47 mm
   Service Limit: 32.3 mm
   If the thickness of 3rd gear is less than the service limit, replace 3rd gear.

If the thickness of 3rd gear is within the service limit, replace the 3rd/4th synchro hub.

A Mainshaft

B 4th Gear

C Spacer collar

D Socket

4. Measure the clearance between 4th gear and the spacer collar.
   Standard: 0.06 – 0.21 mm
   Service Limit: 0.3 mm

A 4th Gear side

B Spacer collar

5. If the clearance exceeds the service limit, measure distance A on the spacer collar.
   Standard: 26.03 – 26.08 mm
   Service Limit: 26.01 mm