Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition07 · Manual gearbox
07 · Transmission

37M0239

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Repairs › 37M0239
Manual gearbox37M0239 · page 1 of 2
Diagram of 4th gear component with callout A

37M0239

A 4th Gear

If the thickness of 4th gear is less than the service limit, replace 4th gear.

If the thickness of 4th gear is within the service limit, replace the 3rd/4th synchro hub.

Diagram of mainshaft assembly showing clearance measurement between spacer collar and 5th gear with callouts A, B, C, D

37M0240

  • A Mainshaft
  • B Spacer collar
  • C 5th Gear
  • D Socket
  1. Measure the clearance between the spacer collar and 5th gear.

Standard: 0.06 – 0.21 mm

Service Limit: 0.3 mm

Diagram of spacer collar with callouts A, B and dimension mark B circled

37M0241

  • A Spacer collar
  • B 5th Gear side
  1. If the clearance exceeds the service limit, measure distance B on the spacer collar.

Standard: 26.03 – 26.08 mm

Service Limit: 26.01 mm

Diagram of 5th gear component with callout A

37M0242

A 5th Gear

  1. If distance B is less than the service limit, replace the spacer collar.

If distance B is within the service limit, measure thickness of 5th gear.

Standard: 30.92 – 30.97 mm

Service Limit: 30.8 mm

If the thickness of 5th gear is less than the service limit, replace 5th gear.

If the thickness of 5th gear is within the service limit, replace the 5th synchro hub.

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Parts & tools for this job For Rover 600

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