Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition07 · Manual gearbox
07 · Transmission

Inspection

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Repairs › Inspection
Manual gearboxInspection · page 1 of 3
  1. Remove the friction damper from the spacer collar using the press and a special tool as shown. Check for wear and damage.

Inspection

Diagram of a countershaft with callout arrows labeled A, B, and C pointing to different sections of the shaft.

37M0257

A Inspect for wear and damage.

  1. Inspect the gear surface and bearing surface for wear and damage, then measure the countershaft at points A, B, and C.

Standard:
A: 38.000 – 38.014 mm
B: 39.984 – 40.000 mm
C: 24.987 – 25.000 mm

Service Limit:
A: 37.95 mm
B: 39.93 mm
C: 24.94 mm

If any part of the countershaft is less than the service limit, replace it.

Diagram showing a countershaft supported on blocks with a dial indicator measuring runout while the shaft is rotated.

37M0258

  1. Rotate two complete revolutions.
  2. Inspect for runout.

Standard: 0.02 mm

Service Limit: 0.04 mm

Note: Support the countershaft at both ends as shown.

If the runout exceeds the service limit, replace the countershaft.

Parts & tools for this job For Rover 600

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