Disassembly/Reassembly (page 2 of 2)

37M0265

A Synchro sleeve
B Shift fork

Note: The synchro sleeve and synchro hub should be replaced as a set.

1. Measure the clearance between each shift fork and its matching synchro sleeve.
   Standard: 0.35 – 0.65 mm
   Service Limit: 1.00 mm

37M0266

A Shift fork

2. If the clearance exceeds the service limit, measure the thickness of the shift fork fingers.
   Standard: 6.2 – 6.4 mm
   If the thickness of the shift fork finger is less than the standard, replace.
   If the thickness of the shift fork finger is within the standard, replace the synchro sleeve.

37M0267

A Shift forks
B Shift arm

3. Measure the clearance between the shift fork and the shift arm.
   Standard: 0.2 – 0.5 mm
   Service Limit: 0.6 mm

37M0268

A Shift arm

4. If the clearance exceeds the service limit, measure the width of the shift arm.
   Standard: 12.9 – 13.0 mm
   If the width of the shift arm is less than the standard, replace.
   If the width of the shift arm is within the standard, replace the shift fork or shift piece.