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01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)12 · Cooling system - diesel
12 · Engine

Cooling system - diesel (Cooling system): Adjustments

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Adjustments › Cooling system
Cooling system - dieselCooling system · page 1 of 2

COOLING SYSTEM

WARNING: Since injury such as scalding could be caused by escaping steam or coolant, do not remove pressure relief cap from expansion tank while system is hot. Wait until system has cooled. Use a cloth or glove to protect hands from escaping steam.

Check level and top-up

The coolant level should only be checked when the system is cold.

Check level and top-up – The coolant level should only be checked when the system is cold.
  1. Remove pressure relief cap from expansion tank.
  2. Check coolant level reaches indicator plate in expansion tank. If level is appreciably low suspect leakage or overheating.
  3. If required top-up with anti-freeze solution. See INFORMATION, Capacities, fluids and lubricants.

CAUTION: The coolant must not be higher than level indicator plate.

  1. Check specific gravity of coolant. The overall anti-freeze concentration must not be below 50% by volume and must not exceed 60% by volume.
  2. Refit pressure relief cap to expansion tank.

Drain and refill

Service repair no - 26.10.01

  1. Visually check engine and cooling system for signs of coolant leaks.
  2. Examine hoses for signs of cracking, distortion and security of connections.
  3. Remove underbelly panel, See BODY, Repairs.
  4. Set heater temperature control to maximum heat position.
  5. Remove pressure relief cap from expansion tank.
  6. Position container to collect coolant.
Drain and refill – Position container to collect coolant.
  1. Release clip and disconnect bottom hose from radiator.
  2. Allow cooling system to drain.

Parts & tools for this job For 1996 Rover 800

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