Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)11 · Cooling system - KV6
11 · Engine

Cooling system - KV6 (Cooling system): Adjustments (page 2 of 2)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Adjustments
Cooling system - KV6Cooling system · page 2 of 2
Diagram
  1. Release clip and disconnect bottom hose from radiator.
  2. Allow cooling system to drain.

Refill

  1. Flush system with water under low pressure.

CAUTION: High pressure water could damage the radiator.

  1. Connect bottom hose to radiator and secure with clip.
  2. Clean cylinder block drain plug and apply Loctite 242 to first 3 threads.
  3. Fit drain plug and tighten to 20 Nm.
Fit drain plug and tighten to 20 Nm.
  1. Remove bleed plug from bottom hose.
  2. Prepare coolant to required concentration.
  3. Set heater temperature control to maximum heat position.

NOTE: The rate of fill should keep the coolant level in the expansion tank below air bleed connection, but do not allow the tank to empty.

  1. Fill cooling system until a steady stream of coolant is emitted from bottom hose bleed hole.
  2. Fit and tighten plug.
  3. Continue filling cooling system until coolant level reaches MAX mark on expansion tank.
  4. Fit expansion tank filler cap.
  5. Fit underbelly panel, See BODY, Repairs.
  6. Start and run engine until radiator cooling fan operates.
  7. Switch off engine and allow to cool.
  8. Check for leaks and top-up coolant to MAX mark on expansion tank.

Parts & tools for this job For 1996 Rover 800

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