Clutch cable - ’PG1’ gearbox

CLUTCH CABLE - ’PG1’ GEARBOX

Service repair no - 33.25.05

Remove

1. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
2. Raise front of vehicle.

WARNING: Support on safety stands.

3. Disconnect clutch cable from clutch release lever.
4. Release cable from abutment bracket.

5. Release 3 turnbuckles securing fuse box cover to lower fascia.
6. Remove fuse box cover.

7. Release inner cable from clutch pedal and withdraw cable through bulkhead into engine compartment.
8. Release clutch cable from between hoses and cables and remove.

Refit

1. Lubricate rubber bush on clutch cable with RED rubber grease.
2. Route cable between hoses and cables at rear of engine and through bulkhead.
3. Connect inner cable to clutch pedal. press rubber bush fully into bulkhead tube so that steel washer on cable is abutted.
4. Fit fuse box cover and secure with turnbuckles.
5. RHD models only: Secure clutch cable to clip on coolant hose.
6. Feed clutch cable through abutment bracket and connect to clutch release lever.
7. To check operation of self adjust mechanism, pull clutch release lever through its full stroke and then release.
8. Remove stand(s) and lower vehicle.
9. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.