Clutch release fork - ’PG1’ gearbox

Refit

1. Clean clutch release fork and release bearing guide sleeve.
2. Smear release fork shaft and bore of release bearing with Molybdenum disulphide grease.
3. Position release fork in flywheel housing.
4. Fit 2 new bushes ensuring that locating tags on bushes engage in slots on housing.
5. Fit release lever to release fork shaft, align holes in lever and shaft and secure with new roll pin.
6. Fit release bearing to release fork and slide onto guide sleeve.
7. Operate release lever to ensure that release bearing is correctly located on release fork and slides smoothly on guide sleeve.
8. Fit gearbox assembly. See MANUAL GEARBOX - ’R65’, Repairs.

CLUTCH RELEASE FORK - ’PG1’ GEARBOX

Service repair no - 33.25.18

Remove

1. Remove gearbox assembly. See MANUAL GEARBOX - ’PG1’, Repairs.

2. Remove release bearing from guide sleeve and release fork.
3. Examine release bearing for signs of wear or damage; renew if necessary.

CAUTION: Bearing is packed with grease, DO NOT wash in solvent.

4. Remove bolt and washer securing fork to release shaft.
5. Withdraw clutch release shaft from gearbox and remove fork.
6. Examine clutch release shaft for signs of scoring or damage; renew if necessary.
7. Renew clutch release shaft bushes if necessary. See PG1 MANUAL GEARBOX OVERHAUL MANUAL.

Refit

1. Position release fork and fit clutch release shaft.
2. Align holes in release fork and shaft.
3. Fit bolt and washer securing release fork to shaft and tighten to 29 Nm.
4. Fit release bearing to release fork and slide onto guide sleeve.
5. Operate release lever to ensure that release bearing is correctly located on release fork and