Steering rack gaiter

Refit

1. Remove plugs from hose connections on new power steering pump and fit to old pump.
2. Position power steering pump and align to mounting bracket.
3. Fit nuts and bolts securing power steering pump to mounting bracket and tighten to 25 Nm.
4. Position pulley to power steering pump.
5. Fit 3 bolts securing pulley to power steering pump.
6. Remove plug from fluid outlet hose.

7. Remove and discard ’O’ ring from fluid outlet hose.
8. Lubricate and fit NEW ’O’ ring to fluid outlet hose.
9. Engage fluid outlet hose to power steering pump and tighten union to 55 Nm.

CAUTION: To prevent damage to components, use two spanners when loosening or tightening unions.

10. Align fluid outlet hose clamp to bracket and secure with bolt.
11. Remove plug from fluid inlet hose and connect to power steering pump.
12. Tighten clip securing fluid inlet hose to power steering pump.
13. Remove container positioned to collect fluid loss.
14. Fit power steering pump drive belt. See this section.
15. Bleed power steering system. See Adjustments.
16. Tighten 3 bolts securing pulley to power steering pump, to 9 Nm.
17. Remove stand(s) and lower vehicle.

STEERING RACK GAITER

Service repair no - 57.25.03

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Remove track rod end. See this section.

3. Remove clip securing outer end of gaiter to steering rack.
4. Cut cable tie securing inner end of gaiter to steering rack.
5. Remove gaiter from rack.

Refit

1. Fit gaiter to rack.
2. Secure inner end of gaiter with cable tie.
3. Fit clip securing outer end of gaiter.
4. Fit track rod end. See this section.
5. Remove stand(s) and lower vehicle.