Taildoor glass – tourer

9. Apply an even 12mm high x 8mm base bead of sealer around edge of rear window glass as shown.

Note: Make bead thicker at corners.

10. Attach suction lifters to rear window glass and use assistance to position glass to body.
11. Locate glass in lower finisher clips and align reference tape, then lightly press rear window glass into position.
12. Fit boot flip seal.
13. Fit finishers and secure joint clips.
14. Remove excess sealer with a knife and wipe from glass with solvent.
15. Remove masking tape.
16. Test for leaks and apply additional sealer as necessary.

Note: If water is used for leak check, allow to dry fully before applying additional sealer.

17. Position wiper motor boss to glass, fit washers and tighten spindle nut to 14 Nm.
18. Fit cover over wiper spindle and fit wiper arm, see WIPERS & WASHERS – Repairs.
19. Remove foam packing and engage clips in headlining and rear quarter upper trims to body.
20. Fit rear grab handles screws and fit covers.
21. Fit rear shelf trim.

CAUTION: A curing time of 6 hours is desirable, during this time, leave a window open and do not slam the doors. If the car must be used, drive slowly.

TAILDOOR GLASS – TOURER

Service Repair No. 76.81.10

Note: The following equipment is required:

Sharp knife.

Windscreen repair kit.

Sealer applicator gun.

Suction cup lifters.

Leak test equipment.

WARNING: Wear protective gloves when handling glass and when handling solvents and primers.

Remove

1. Remove rear wiper arm, see WIPERS & WASHERS – Repairs.
2. Remove luggage compartment cover.
3. Remove taildoor trim pad, see Taildoor trim pad – Tourer.
4. Disconnect 2 leads from rear screen heater.

5. Release 5 clips securing upper trim finisher to taildoor and remove finisher.