Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual22 · Body
22 · Body & interior

Taildoor glass

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Screens › Taildoor glass
BodyTaildoor glass
  1. Remove excess sealer with a knife and wipe from glass with solvent.
  2. Test sealer for leaks, apply additional sealer as necessary. If water is used, allow sealer to dry. Spray water around glass and check for leaks. Mark any area that leaks. Dry glass and sealer then apply additional sealer.
Diagram showing upper and side mouldings on taildoor glass, callouts 20 and 21
  1. Fit upper mouldings and moulding joint.
  2. Fit left and right – hand side mouldings
Diagram showing lower cover and moulding on taildoor, callouts 22 and 23
  1. Fit lower mouldings and moulding joint.
  2. Fit lower cover.
  3. Connect leads to heated rear window.
  4. Fit rear quarter finishers.
  5. Fit rear window shelf.
  6. Fit luggage compartment lid, see BODY – Repairs.

CAUTION: A curing time of 6 hours is desirable, during this time leave a window open and do not slam the doors. If the car must be used, drive slowly.

TAILDOOR GLASS

Service Repair No. 76.81.10

Note: The following equipment is required:

Sharp knife.

Windscreen repair kit.

Sealer applicator gun.

Suction cup lifters.

Leak test equipment.

WARNING: Wear protective gloves when handling glass and when handling solvents and primers.

Remove

  1. Remove rear wiper arm, see WIPERS & WASHERS – Repairs.
  2. Disconnect parcel tray lifting straps, remove screws and 2 anchorages.
  3. Remove parcel tray.
  4. Remove taildoor trim pad, see Taildoor trim pad.
  5. Disconnect 2 leads from demister panel.
Diagram showing removal of upper moulding and holders from taildoor glass, callouts 6A, 7, A, 8B
  1. Close door.Lift end of upper moulding, disengage 2 end clips and 5 moulding clips A and remove upper moulding.
  2. Remove screws and lift 4 holders A from top of glass
  3. Remove central holder B from top of glass.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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