Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual22 · Body
22 · Body & interior

Refit (page 2 of 2)

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Screens
BodyRefit · page 2 of 2
Diagram showing glass with suction cups and stopper brackets, reference 8RM 3590
7. Attach suction cups to glass, locate glass on stopper brackets and then lay in position on the flange. Carefully centre on flange, apply tape from glass to body at each side and cut tape at glass edge for fitting reference. Remove glass from car. 8. Apply cleaning solvent to 20 mm strip around glass and to body flange.

CAUTION: Do not touch cleaned or primed surfaces with fingers.

Diagram showing application of Body Primer to body flange, reference 8RM 3592
9. Shake primer tins for 30 seconds. Apply Body Primer to body flange as shown.
Diagram showing Glass Primer application and spacer placement on glass, reference 8RM 3591
10. Apply Glass Primer around glass as shown. Use clean gauze to wipe off primed surfaces when dry.

CAUTION: Use a new sponge for each primer.

11. Fit upper dam 10 mm from top edge of glass. 12. Fit 6 spacers to bottom edge of glass as shown. 13. Fit pre – cut nozzle to sealer cartridge, remove lid and shake out crystals and install in applicator gun.
Diagram showing continuous bead of sealer applied around edge of glass, reference 8RM 3593
14. Apply a continuous bead of sealer around edge of glass as shown.

Note: Make bead slightly thicker at each corner.

15. Open a front door window. 16. With an assistant: Lift glass and locate on stopper brackets, carefully align to tapes and lower onto flange. Ensure gap each side of glass is equal (approx. 8 mm) and then lightly press glass to fully seat sealer. 17. Remove protective coverings and tapes.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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