Flywheel and starter ring gear

45. Clean gearchange linkage ball joints.
46. Connect gearchange linkage ball joints, use tool 18G 1594.
47. Connect exhaust front pipe to manifold and support bracket, see MANIFOLD & EXHAUST – Repairs.
48. Connect purge pipe to charcoal canister.
49. Connect speedometer cable to gearbox, fit rubber pin.
50. Fit engine steady bar to gearbox, tighten bolts to 100 Nm.
51. Tighten steady bar to body bolt to 85 Nm.
52. Connect both drive shafts to differential, see MANUAL GEARBOX – Repairs – 1.4 – Differential Oil Seals.
53. Fit underbelly panel, see BODY – Repairs.
54. Fit road wheel and tighten nuts to 100 Nm.
55. Remove stand(s) and lower vehicle.
56. Fit bonnet, see BODY – Repairs.
57. Refill gearbox oil, see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS. Tighten filler plug to 25 Nm.
58. Refill engine oil, see MAINTENANCE.
59. Refill cooling system, see MAINTENANCE.
60. Connect battery earth lead.
61. Bleed power steering system, see STEERING – Adjustments.

FLYWHEEL AND STARTER RING GEAR

Service Repair No.
Flywheel – 12.53.07
Starter ring gear – 12.53.19

Remove

1. Remove gearbox assembly, see MANUAL GEARBOX – Repairs – 1.4.
2. Remove clutch assembly, see CLUTCH – Repairs.
3. Leave flywheel locking tool 18G 1571 attached to cylinder block.

4. Remove 6 bolts securing flywheel and discard bolts.
5. Remove flywheel from crankshaft.