Starter Ring Gear

6. Remove 2 set screws reluctor ring to flywheel
7. Remove reluctor ring from flywheel

Starter Ring Gear

8. Break ring gear from flywheel, apply a cold chisel in root of tooth.

Refit

1. Clean flywheel and crankshaft face. Clean adhesive from flywheel bolt threads in crankshaft.

Starter Ring Gear

2. Heat ring gear evenly to 350°C, indicated by light BLUE colour. Locate ring gear on flywheel and press hard against flange.

Reluctor Ring

3. Locate reluctor ring on flywheel and tighten set screws to 3 Nm.
4. Fit flywheel to crankshaft and tighten NEW flywheel bolts to 85 Nm.
5. Fit clutch assembly, see CLUTCH – Repairs.
6. Fit gearbox assembly, see MANUAL GEARBOX – 1.4 – Repairs.

ENGINE SUMP GASKET

Service Repair No. 12.60.38

Remove

1. Disconnect battery earth lead.
2. Raise front of vehicle.

WARNING: Support on safety stands.

3. Drain engine oil, see MAINTENANCE.
4. Refit drain plug, use new sealing washer if necessary, tighten to 42 Nm.
5. Disconnect exhaust front pipe from manifold, see MANIFOLD & EXHAUST – Repairs.

6. Remove 3 bolts from flywheel lower cover plate.
7. Remove flywheel lower cover plate.

8. Remove 2 bolts from anti - bearing bracket.
9. Remove anti - bearing bracket.
10. Remove 3 bolts from anti - bearing bracket support.
11. Remove anti - bearing bracket support.