Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual07 · Engine 2.0 T16
07 · Engine

Engine and manual gearbox (page 4 of 5)

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs
Engine 2.0 T16Engine and manual gearbox · page 4 of 5
Diagram showing tool 18G 1584 attached to a lower ball joint, with callout 52 pointing to a split pin and nut on the L.H. side.
  1. Remove split pin from L.H. lower ball joint nut, remove nut.
  2. Break taper joint using tool 18G 1584.
  3. Repeat lower ball joint operations for R.H. side.
Diagram showing tool 18G 1584 attached to a track rod ball joint, with callouts 55 pointing to a split pin and nut on the L.H. side.
  1. Remove split pin from L.H. track rod ball joint nut, remove nut.
  2. Break taper joint using tool 18G 1584.
  3. Repeat track rod ball joint operations for R.H. side.
Diagram of the gear change steady bar and selector rod assembly, with callouts 58 (clip), 59 (roll pin), 60 (bolt), and 61 (steady bar/selector rod release point).
  1. Remove clip retaining selector rod roll pin.
  2. Using a punch, drive out selector rod roll pin.
  3. Remove bolt and disconnect gear change steady bar, collect 2 washers.
  4. Release steady bar and selector rod.
Diagram showing tool 18G 1578 being used to release drive shafts from the differential, with callout 62 indicating the tool position.
  1. Using tool 18G1578 release both drive shafts from differential.

CAUTION: Keep drive shafts horizontal to avoid damaging differential oil seal.

Diagram of a drive shaft end with callout 63 pointing to a circlip being removed.
  1. Discard circlip from end of each drive shaft.
Diagram showing power steering pipes secured to sump brackets, with callout 64 pointing to the bolts securing them.
  1. Remove 2 bolts securing power steering pipes to sump brackets.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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