Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual08 · Engine management system - PGM-Fi
08 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Engine management system - PGM-FiRefit · page 1 of 2

Refit

  1. Clean housing and manifold mating faces and fit new gasket.
  2. Position housing in vehicle, connect 3 coolant hoses and secure with clips.
  3. Position housing onto studs, fit and tighten 3 nuts and 1 bolt to 22 Nm.
  4. Automatic gearbox only: Connect throttle control cable trunnion to cam.
  5. Automatic gearbox only: Connect throttle control cable to abutment bracket and adjust cable, see AUTOMATIC GEARBOX 1.6 – Adjustments.
  6. Connect throttle cable trunnion.
  7. Connect multiplug to throttle potentiometer.
  8. Reconnect intake hose to throttle housing and tighten securing clip.
  9. Top – up cooling system, see MAINTENANCE.
  10. Connect battery earth lead.
  11. Adjust throttle cable, see Adjustments.
  12. Check ignition timing, see MAINTENANCE.
  13. Set idle speed and mixture, see MAINTENANCE.
Diagram of a rectangular electronic component (throttle position sensor) with an electrical connector on top and a mounting bracket at the bottom, labeled with callout number 9.

8RM 1278

INJECTORS RESISTOR PACK

Service Repair No. 80.30.04

Remove

  1. Disconnect battery earth lead.
  2. Remove washer reservoir from bulkhead, see WIPERS AND WASHERS – Repairs.
Diagram showing the injectors resistor pack assembly mounted near the firewall, with wiring harnesses and connectors labeled with callout numbers 3, 5, 7, and 8.

8RM 1277

  1. Remove nut and washer securing resistor to bulkhead.
  2. Release resistor from bulkhead.
  3. Disconnect 2 multiplugs.
  4. Release 2 multiplugs from clips on bracket.
  5. Release harness from clip on bracket.
  6. Remove resistor and bracket assembly.
  7. Remove 2 screws and washers securing resistor to bracket.
  8. Remove resistor from bracket.

Refit

  1. Fit resistor to bracket, fit washers and 2 screws and tighten screws.
  2. Secure multiplugs to brackets.
  3. Clip harness to bracket.
  4. Connect 2 multiplugs.
  5. Position resistor to bulkhead, fit washer and nut to stud and tighten nut.
  6. Fit washer reservoir to bulkhead, see WIPERS AND WASHERS – Repairs.
  7. Connect battery earth lead.

INJECTOR

Service Repair No. 19.60.10

Remove

  1. Disconnect battery earth lead.
Diagram of a fuel injector mounted on the engine, with a tool engaging the sealing bolt at the top, labeled with callout number 2.

8RM 1279

  1. Position absorbent cloth around sealing bolt. Slacken bolt to relieve fuel pressure. Retighten bolt to 12 Nm.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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