Refit

11. Remove 5 bolts securing exhaust elbow to turbocharger.
12. Remove exhaust elbow.
13. Remove gasket.

14. Remove bolt securing coolant pipe bracket.
15. Unscrew coolant feed pipe from adaptor, remove feed pipe and bracket.
16. Unscrew coolant feed and return adaptors from turbocharger.
17. Remove sealing washers.
18. Unscrew oil feed pipe adaptor and remove sealing washer.

Refit

1. Clean mating faces, unions and adaptors.
2. Fit sealing washer, fit and tighten oil pipe.
3. Fit sealing washers, fit and tighten coolant adaptors.
4. Fit and tighten coolant pipe.
5. Fit and tighten bolt securing coolant pipe bracket.
6. Fit exhaust elbow and gasket, fit and tighten bolts.
7. Fit manifold and gasket to turbocharger, fit and tighten nuts.
8. Fit exhaust manifold and gasket, see MANIFOLD & EXHAUST – Repairs.
9. Fit alternator, see ELECTRICAL – Repairs.
10. Fill cooling system, see MAINTENANCE.
11. Fit intercooler.
12. Fit air cleaner.
13. Fit battery and connect leads.

INTERCOOLER – T16

Service Repair No. 19.42.15

Remove

1. Disconnect both battery leads.
2. Remove bolt and battery clamp, lift out battery.
3. Remove air cleaner.

4. Air conditioned models: Release oxygen sensor multiplug from bracket.
5. Slacken 2 hose clips and remove hose from intercooler and turbocharger.

6. Remove 2 bolts securing intercooler to radiator bracket and collect 2 spacers.
7. Release and remove intercooler.

Refit

1. Fit intercooler into position.
2. Fit spacers, fit and tighten intercooler securing bolts.
3. Air conditioned models: Secure oxygen sensor multiplug to bracket.
4. Fit hose to intercooler and turbocharger and secure with clips.
5. Fit air cleaner.
6. Fit battery and connect leads.