Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual10 · Modular engine management system - MPi
10 · Engine

Remove

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Remove
Modular engine management system - MPiRemove

Service Repair No. 19.60.12

Remove

  1. Disconnect battery earth lead.
Diagram showing fuel filter and union labeled with number 2
  1. Position absorbent cloth around fuel filter union, slacken union to relieve pressure; tighten union.
Diagram showing throttle housing breather hose, stepper motor multiplug, inlet manifold breather hose, vacuum pipe, and fuel return hose labeled with numbers 3 through 7
  1. Slacken clip, disconnect throttle housing breather hose from camshaft cover.
  2. Disconnect multiplug from stepper motor.
  3. Disconnect inlet manifold breather hose from camshaft cover.
  4. Disconnect vacuum pipe from fuel pressure regulator.
  5. Slacken clip, disconnect fuel return hose from fuel rail.

CAUTION: Plug the connections.

Diagram showing bolts securing fuel feed pipe to fuel rail and fuel feed pipe release point labeled with numbers 8 and 9
  1. Remove 2 bolts securing fuel feed pipe to fuel rail.
  2. Release fuel feed pipe from fuel rail, remove and discard 'O' ring.

CAUTION: Plug the connections.

Diagram showing injector multiplug, spring clip, bolts securing fuel rail, injectors, and protective caps labeled with numbers 10 through 13
  1. Disconnect multiplug from each injector.
  2. Release spring clip securing each injector.
  3. Remove 2 bolts securing fuel rail to inlet manifold, remove fuel rail together with fuel pressure regulator.

CAUTION: Do not attempt to remove fuel pressure regulator from fuel rail, regulator and fuel rail are only serviced as an assembly.

  1. Remove 4 injectors, remove and discard 2 'O' rings from each injector.
  2. Fit protective caps to each injector.

Refit

  1. Clean injectors and injector recesses in fuel rail and inlet manifold.
  2. Lubricate 8 new 'O' rings with silicone grease and fit to injectors.
  3. Fit injectors to inlet manifold.
  4. Position fuel rail to inlet manifold and injectors.
  5. Fit fuel rail, fit securing bolts and tighten to 10 Nm.
  6. Fit spring clip to retain each injector.
  7. Connect injector multiplugs.
  8. Connect vacuum hose to fuel pressure regulator.
  9. Connect fuel return hose to fuel rail, tighten clip.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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