Throttle housing – alloy inlet manifold

6. Connect sensing hose to air cleaner.
7. Fit hose to throttle housing and intercooler; tighten clips.
8. Fit battery into tray, fit clamp and tighten bolt; connect both battery leads.
9. Connect coil H.T. lead to distributor cap and clip on intake hose.

THROTTLE HOUSING – ALLOY INLET MANIFOLD

Service Repair No. 19.22.45

Remove

1. Disconnect battery earth lead.

2. Slacken 2 clips, disconnect hose from air cleaner and throttle housing.
3. Disconnect multiplug from stepper motor.
4. Disconnect multiplug from throttle potentiometer.
5. Naturally aspirated models: Disconnect breather hose from throttle housing.

6. Release throttle cable adjusting nut from abutment bracket.
7. Release throttle cable from cam.
8. Remove 4 nuts securing throttle housing to flexible mounting.
9. Release throttle housing from studs.
10. Turbo models: Disconnect Boost control hose from throttle housing.
11. Turbo models: Disconnect recirculation valve hose from throttle housing.
12. Remove throttle housing.

Refit

1. Examine flexible mounting for splits or damage; renew as necessary.
2. Thoroughly clean throttle housing and mating face of flexible mounting.
3. Turbo models: Connect recirculation valve hose to throttle housing.
4. Turbo models: Connect boost control hose to throttle housing.
5. Position throttle housing to mounting studs, fit nuts and tighten to 8 Nm.
6. Connect throttle cable to cam.
7. Adjust throttle cable, see Adjustments.
8. Naturally aspirated models: Connect breather hose to throttle housing.
9. Connect multiplug to stepper motor.
10. Connect multiplug to throttle potentiometer.
11. Connect hose to throttle housing and air cleaner; tighten clips.
12. Top – up coolant, see MAINTENANCE.
13. Connect battery earth lead.

THROTTLE CABLE

Service Repair No. 19.20.06

Remove

1. Release cable adjusting nut from abutment bracket.
2. Release cable from cam.

3. Alloy inlet manifold: Release cable from retaining clip on bulkhead.