Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Grande Punto Factory Service Manual (2005-2012)08 · Engine
08 · Engine

Check engine cooling fan operation

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Engine cooling › Check engine cooling fan operation
EngineCheck engine cooling fan operation

CHECK ENGINE COOLING FAN OPERATION

Check 1088EA

1.3 Multijet · Heater

CHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1Turn the ignition ON and check the fan is off.Move on to Step 4
2

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis level 1 fan relay control and check it is successful.

Move on to Step 9
3On the diagnostic tester, select active diagnosis level 2 fan relay control and check it is successful.Move on to Step 22
4

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T2 (in the top left of the four in the middle)

Turn the ignition key ON.

Measure the voltage between Pin 87 of the relay base unit and Earth, ensuring it is less than 0.3 V.

Move on to Step 8.

Move on to Step 5
5

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T1 (the bottom left of the four in the middle)

Turn the ignition key ON.

Measure the voltage between Pin 87 of relay T2 base unit and Earth, ensuring it is less than 0.3 V.

Repair or if necessary replace the electrical wiring between the engine fan motor and the engine compartment junction unit

See E5020 ENGINE COOLING

6Connect a (3 W) test lamp and a multimeter in parallel and measure the voltage between pins 85 of the base unit of relay T1 and earth, checking that it is greater than 0.3 V.Replace relay T1
7

If faults are present, repair or, if necessary, replace the electrical wiring between the engine management control unit and the engine compartment junction unit.

See E5020 ENGINE COOLING

The test can be considered over

Replace the engine management control unit

Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R

8

Connect a (3 W) test lamp and a multimeter in parallel and measure the voltage between pins 85 of the base unit of relay T2 and the battery positive, checking that it is greater than 0.3 V.

Move on to Step 7.

Replace relay T2.
9See M010 ENGINE MANAGEMENT ECUMove on to Step 10
10

Remove fuse F13 (second from the left) in the engine compartment junction unit and check it has not blown.

Move on to Step 16.

Move on to Step 11
11Fit a new fuse F13 and check it does not blow.

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

12Connect a shunt cable with a fuse across pin 87 of the base unit for relay T2 and the battery positive, checking that it has not blown. Continue to step 14.Move on to Step 13
13

If faults are present, repair or, if necessary, replace the electrical wiring between the engine management control unit and the engine compartment junction unit.

See E5020 ENGINE COOLING

The test can be considered over

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

14

Disconnect the shunt connection.

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis level 2 fan relay control and check fuse F13 does not blow.

Replace relay T2.
15

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T1 (the bottom left of the four in the middle)

Connect a shunt cable with a fuse across pin 87 of the relay base unit and the battery positive, checking that it has not blown.

Move on to Step 13.

Replace relay T1
16Measure the voltage between fuse F13 input contact and earth, checking it is greater than 11 V

Repair or if necessary replace the electrical wiring between the battery positive and the engine compartment junction unit

See E1010 POWER SUPPLY

17

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

The test can be considered over

18

Connect a test bulb (3W) between Pins 85 and 86 of relay T2 base unit.

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis level 1 fan relay control and check the bulb flashes.

Move on to Step 7
19

Turn the ignition key OFF.

Connect a bridge with a fuse to Pins 30 and 87 of the base unit for relay T2.

Check that the fan does not turn at low speed.

Replace relay T2.
20

Disconnect the shunt connection.

Disconnect the wiring harness connector from the engine fan motor.

Measure the resistance between Pin 87 of relay T2 base unit and Pin 2 of the motor, checking that it is less than 5 Ohm

See N011 FAN MOTOR

Repair or if necessary replace the electrical wiring between the engine fan motor and the engine compartment junction unit

See E5020 ENGINE COOLING

21

If faults are present, repair or if necessary replace the electrical wiring between the engine fan motor and earth

See E5020 ENGINE COOLING

The test can be considered over

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

22

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T1 (the bottom left of the four in the middle)

Measure the voltage between Pins 30 and 86 of the relay base unit and the earth, ensuring it is greater than 11 V.

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

23

Connect a test bulb (3W) between Pins 85 and 86 of relay T1 base unit.

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis level 2 fan relay control and check the bulb flashes.

Move on to Step 7
24

Turn the ignition key OFF.

Connect a shunt connection lead with a fuse between Pins 30 and 87 of the base unit of relay T1 and check that the fan turns at high speed.

Move on to Step 13
25Replace relay T1

1.3 Multijet · 75 CV, Automatic air conditioning, Manual air conditioning

CHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1Turn the ignition ON and check the fan is off.Move on to Step 4
2

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis level 1 fan relay control and check it is successful.

Move on to Step 13
3On the diagnostic tester, select active diagnosis level 2 fan relay control and check it is successful.Move on to Step 27
4

On the diagnostic tester, select active diagnosis high level fan relay control and check it is successful.

The test can be considered over

Move on to Step 40
5

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T2 (in the top left of the four in the middle)

Turn the ignition key ON.

Measure the voltage between Pin 87 of the relay base unit and Earth, ensuring it is less than 0.3 V.

Move on to Step 11.

Move on to Step 6
6

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T20 (in the bottom right of the four in the middle)

Connect a test bulb (3W) between Pins 85 and 86 of the relay base unit and check it does not come on.

Move on to Step 8

Move on to Step 7
7

If faults are present, repair or, if necessary, replace the electrical wiring between the engine management control unit and the engine compartment junction unit.

See E5020 ENGINE COOLING

The test can be considered over

Replace the engine management control unit

Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R

8

Disconnect the wiring harness connector from the engine fan motor.

Turn the ignition key ON.

Measure the voltage between Pin 2 of the motor and Earth, ensuring it is less than 0.3 V.

See N011 FAN MOTOR

Repair or if necessary replace the electrical wiring between the engine fan motor and the engine compartment junction unit

See E5020 ENGINE COOLING

9Measure the voltage between Pin 87 of relay T2 base unit and Earth, ensuring it is less than 0.3 V.

Repair or if necessary replace the electrical wiring between the engine fan motor and the engine compartment junction unit

See E5020 ENGINE COOLING

10

If faults are present, repair or, if necessary, replace the electrical wiring between the engine management control unit and the engine compartment junction unit.

See E5020 ENGINE COOLING

The test can be considered over

Replace relay T20
11

Turn the ignition key OFF.

Connect a test bulb (3W) between Pins 85 and 86 of relay T1 base unit (bottom left of the four in the middle) and check it does not come on.

Move on to Step 7
12

Replace relay T1

The test can be considered over

13See M010 ENGINE MANAGEMENT ECUMove on to Step 14
14

Remove fuse F13 (second from the left) in the engine compartment junction unit and check it has not blown.

Move on to Step 21.

Move on to Step 15
15Fit a new fuse F13 and check it does not blow.

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

16Connect a shunt cable with a fuse across pin 87 of the base unit for relay T2 and the battery positive, checking that it has not blown. Continue to step 24.Move on to Step 17
17

Connect a test bulb (3W) between Pins 85 and 86 of relay T2 base unit.

Turn the ignition key ON.

The test can be considered over

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

18

Disconnect the shunt connection.

Replace relay T2.

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis level 1 fan relay control and check fuse F13 does not blow.

Replace relay T2.
19

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T20 (in the bottom right of the four in the middle)

Connect a shunt cable with a fuse across pin 87 of the relay base unit and the battery positive, checking that it has not blown.

Move on to Step 17
20

Replace relay T20

The test can be considered over

21Measure the voltage between fuse F13 input contact and earth, checking it is greater than 11 V

Repair or if necessary replace the electrical wiring between the battery positive and the engine compartment junction unit

See E1010 POWER SUPPLY

22

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

The test can be considered over

23

Connect a test bulb (3W) between Pins 85 and 86 of relay T2 base unit.

On the diagnostic tester, select active diagnosis level 1 fan relay control and check the bulb flashes.

Move on to Step 7
24

Turn the ignition key OFF.

Connect a bridge with a fuse to Pins 30 and 87 of the base unit for relay T2.

In the engine compartment junction unit, remove relay T20 (in the bottom right of the four in the middle)

Connect a (10 W) test lamp and a multimeter in parallel and measure the voltage between pins 30 of the base unit of relay T20 and earth, checking that it is greater than 11 V.

Move on to Step 27

Move on to Step 25.
25

Disconnect the wiring harness connector from the engine fan motor.

Turn the ignition key ON.

Measure the voltage between Pin 2 of the motor and Earth, ensuring it is greater than 11 V.

See N011 FAN MOTOR

Repair or if necessary replace the electrical wiring between the engine fan motor and the engine compartment junction unit

See E5020 ENGINE COOLING

26

If faults are present, repair or if necessary replace the electrical wiring between the engine fan motor and earth

See E5020 ENGINE COOLING

The test can be considered over

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

27

Turn the ignition key OFF.

Disconnect the engine fan adjustment resistance.

Connect a test bulb (3W) between resistance pins 1 and 3 (wiring side)

See O010 ENGINE FAN ADJUSTMENT RESISTANCE - 1

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis level 2 fan relay control and check the bulb flashes.

Move on to Step 29

Move on to Step 28
28

Measure the voltage between Pin 1 (wiring side) of the resistance and Earth, ensuring it is greater than 11 V.

See O010 ENGINE FAN ADJUSTMENT RESISTANCE - 1

Move on to Step 7

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

29

Turn the ignition key OFF.

Disconnect the test bulb.

Measure the voltage between Pin 3 (wiring side) of the resistance and Earth, ensuring it is greater than 11 V.

See O010 ENGINE FAN ADJUSTMENT RESISTANCE - 1

Move on to Step 37

Move on to Step 30
30

Remove fuse F12 (first from the left in the second group from the top) in the engine compartment junction unit and check it has not blown.

Move on to Step 35.

Move on to Step 31
31Fit a new fuse F12 and check it does not blow.

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

32

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis high level fan relay control and check fuse F12 does not blow.

Replace relay T1
33

Turn the ignition key OFF.

Connect a shunt cable with a fuse across Pin 1 (wiring side) of the resistance and the battery positive.

See O010 ENGINE FAN ADJUSTMENT RESISTANCE - 1

Check that the shunt connection fuse does not cut in

Replace the resistance

Op. 1088E20 RESISTOR FOR RADIATOR COOLING FAN - R + R

34

If faults are present, repair or, if necessary, replace the electrical wiring between the engine management control unit and the engine compartment junction unit.

See E5020 ENGINE COOLING

The test can be considered over

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

35Measure the voltage between fuse F12 input contact and earth, checking it is greater than 11 V

Repair or if necessary replace the electrical wiring between the battery positive and the engine compartment junction unit

See E1010 POWER SUPPLY

36

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

The test can be considered over

37

Disconnect the wiring harness connector from the engine fan motor.

Connect a shunt connection cable with a fuse between Pins 1 and 3 (wiring side) of the resistance

See O010 ENGINE FAN ADJUSTMENT RESISTANCE - 1

Measure the voltage between Pin 2 (wiring side) of the motor and Earth, ensuring it is greater than 11 V.

See N011 FAN MOTOR

Repair or if necessary replace the electrical wiring between the engine fan motor and the engine fan adjustment resistance

See E5020 ENGINE COOLING

38

Remove the fuse from the shunt connection.

Connect the wiring harness connector to the engine fan motor.

Refit the fuse in the shunt lead, checking that the fan motor does not activate.

Replace the resistance

Op. 1088E20 RESISTOR FOR RADIATOR COOLING FAN - R + R

39

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

The test can be considered over

40

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T1 (the bottom left of the four in the middle)

Measure the voltage between Pin 30 of the base unit for relay T1 and the earth, ensuring it is greater than 11 V.

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

41Measure the voltage between Pin 86 of the base unit for relay T1 and the earth, ensuring it is greater than 11 V.

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

42

Connect a test bulb (3W) between Pins 85 and 86 of relay T1 base unit.

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis high level fan relay control and check the bulb flashes.

Move on to Step 7
43

If faults are present, repair or, if necessary, replace the electrical wiring between the engine management control unit and the engine compartment junction unit.

See E5020 ENGINE COOLING

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

1.3 Multijet · 90 CV, Automatic air conditioning, Manual air conditioning

CHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1Turn the ignition ON and check the fans are off.Move on to Step 5
2

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis level 1 fan relay control and check it is successful.

Move on to Step 19
3On the diagnostic tester, select active diagnosis level 2 fan relay control and check it is successful.Move on to Step 39
4

On the diagnostic tester, select active diagnosis high level fan relay control and check it is successful.

The test can be considered over

Move on to Step 52
5

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T1 (the bottom left of the four in the middle)

Turn the ignition key ON.

Measure the voltage between Pin 87 of the relay base unit and Earth, ensuring it is less than 0.3 V.

Move on to Step 17.

Move on to Step 6
6

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T2 (in the top left of the four in the middle)

Turn the ignition key ON.

Measure the voltage between Pin 30 of the relay base unit and Earth, ensuring it is less than 0.3 V.

Move on to Step 12.

Move on to Step 7
7

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T20 (in the bottom right of the four in the middle)

Connect a test bulb (3W) between Pins 85 and 86 of the relay base unit and check it does not come on.

Move on to Step 9

Move on to Step 8
8

If faults are present, repair or, if necessary, replace the electrical wiring between the engine management control unit and the engine compartment junction unit.

See E5020 ENGINE COOLING

The test can be considered over

Replace the engine management control unit

Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R

9

Disconnect the wiring harness connector from the engine fan motor.

Turn the ignition key ON.

Measure the voltage between Pin 1 of the motor and Earth, ensuring it is less than 0.3 V.

See N011 FAN MOTOR

Repair or if necessary replace the electrical wiring between the engine fan motor and the engine compartment junction unit

See E5020 ENGINE COOLING

10Measure the voltage between Pin 87 of the relay T1 base unit and Earth, ensuring it is less than 0.3 V.

Repair or if necessary replace the electrical wiring between the engine fan motor and the engine compartment junction unit

See E5020 ENGINE COOLING

12

Turn the ignition key OFF.

Connect a test bulb (3W) between Pins 1 and 2 of the relay base unit.

See J030 ENGINE FAN SPEED 1 RELAY

and check it does not come on

Move on to Step 8
13

Disconnect the test bulb.

Disconnect the wiring harness connector from the engine fan motor 2.

Turn the ignition key ON.

Measure the voltage between Pin 1 of the motor and Earth, ensuring it is less than 0.3 V.

See N012 ENGINE FAN MOTOR - 2

Move on to Step 15

Move on to Step 14
14

If faults are present, repair or, if necessary, replace the electrical wiring between engine fan motor 2 and the engine compartment junction unit.

See E5020 ENGINE COOLING

The test can be considered over

Replace the engine fan first speed relay
15

Connect the relay

See J030 ENGINE FAN SPEED 1 RELAY

Measure the voltage between Pin 87 of relay T2 base unit and Earth, ensuring it is less than 0.3 V.

Move on to Step 14
16

Replace relay T2.

The test can be considered over

17

Turn the ignition key OFF.

Connect a test bulb (3W) between Pins 85 and 86 of relay T1 base unit and check it does not come on.

Move on to Step 8
18

Replace relay T1

The test can be considered over

19See M010 ENGINE MANAGEMENT ECUMove on to Step 20
20

Remove fuse F12 (first from the left in the second group from the top) in the engine compartment junction unit and check it has not blown.

Move on to Step 27.

Move on to Step 21
21Fit a new fuse F12 and check it does not blow.

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

22Connect a shunt cable with a fuse across pin 87 of the base unit for relay T1 and the battery positive, checking that it has not blown. Continue to step 24.Move on to Step 23
23

Connect a test bulb (3W) between Pins 85 and 86 of relay T1 base unit.

Turn the ignition key ON.

The test can be considered over

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

24

Disconnect the shunt connection.

Replace relay T1.

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis level 1 fan relay control and check fuse F12 does not blow.

Replace relay T1
25

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T20 (in the bottom right of the four in the middle)

Connect a shunt cable with a fuse across pin 87 of the relay base unit and the battery positive, checking that it has not blown.

Move on to Step 23
26

Replace relay T20

The test can be considered over

27Measure the voltage between fuse F12 input contact and earth, checking it is greater than 11 V

Repair or if necessary replace the electrical wiring between the battery positive and the engine compartment junction unit

See E1010 POWER SUPPLY

28

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

The test can be considered over

29

Connect a test bulb (3W) between Pins 85 and 86 of relay T1 base unit.

On the diagnostic tester, select active diagnosis level 1 fan relay control and check the bulb flashes.

Move on to Step 8
30

Turn the ignition key OFF.

Connect a shunt lead with a fuse between Pins 30 and 87 of the base unit for relay T1.

In the engine compartment junction unit, remove relay T20 (in the bottom right of the four in the middle)

Connect a (10 W) test lamp and a multimeter in parallel and measure the voltage between pins 30 of the base unit of relay T20 and earth, checking that it is greater than 11 V.

Move on to Step 33

Move on to Step 31.
31

Disconnect the wiring harness connector from the engine fan motor.

Turn the ignition key ON.

Measure the voltage between Pin 1 of the motor and Earth, ensuring it is greater than 11 V.

See N011 FAN MOTOR

Repair or if necessary replace the electrical wiring between the engine fan motor and the engine compartment junction unit

See E5020 ENGINE COOLING

32

If faults are present, repair or, if necessary, replace the electrical wiring between the engine management control unit and the engine compartment junction unit.

See E5020 ENGINE COOLING

The test can be considered over

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

33

Disconnect the test bulb.

Disconnect the shunt connection.

Connect a shunt cable with a fuse between across pin 2 of the relay base unit and the battery positive.

See J030 ENGINE FAN SPEED 1 RELAY

Check that engine fan 2 does not turn at high speed.

Replace the engine fan first speed relay
34

Check that the shunt connection fuse does not cut in

Move on to Step 37

Move on to Step 35
35

Disconnect the shunt connection.

In the engine compartment junction unit, remove relay T2 (in the top left of the four in the middle)

Disconnect the wiring harness connector from the engine fan motor 2.

Measure the resistance between Pin 5 of the relay base unit and Earth, ensuring it is greater than 500 kOhm

See J030 ENGINE FAN SPEED 1 RELAY

Repair or if necessary replace the electrical wiring between the engine fan motor 2 and engine fan speed relay 1.

See E5020 ENGINE COOLING

36

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

The test can be considered over

37

Disconnect the wiring harness connector from the engine fan motor 2.

Measure the voltage between Pin 1 of the motor (wiring side) and Earth. Ensure it is greater than 11V.

See N012 ENGINE FAN MOTOR - 2

Repair or if necessary replace the electrical wiring between engine fan motor 2 and the engine compartment junction unit

See E5020 ENGINE COOLING

38

If faults are present, repair or, if necessary, replace the electrical wiring between engine fan motor 2 and the engine compartment junction unit.

See E5020 ENGINE COOLING

The test can be considered over

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

39

Turn the ignition key OFF.

Disconnect the relay.

See J030 ENGINE FAN SPEED 1 RELAY

Connect a test bulb (3W) between Pins 85 and 86 of the relay base unit.

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis level 2 fan relay control and check the bulb flashes.

Move on to Step 41

Move on to Step 40
40

Measure the voltage between Pin 2 of the relay base unit and the earth, ensuring it is greater than 11 V.

See J030 ENGINE FAN SPEED 1 RELAY

Move on to Step 8

Repair or if necessary replace the electrical wiring between the engine compartment junction unit and engine fan speed relay 1.

See E5020 ENGINE COOLING

41

Turn the ignition key OFF.

Disconnect the test bulb.

Measure the voltage between Pin 3 of the relay base unit and the earth, ensuring it is greater than 11 V.

See J030 ENGINE FAN SPEED 1 RELAY

Move on to Step 49

Move on to Step 42
42

Remove fuse F13 (second from the left) in the engine compartment junction unit and check it has not blown.

Move on to Step 47.

Move on to Step 43
43Fit a new fuse F13 and check it does not blow.

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

44

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis high level fan relay control and check fuse F13 does not blow.

Replace relay T2.
45

Turn the ignition key OFF.

Connect a shunt cable with a fuse between across pin 5 of the relay base unit and the battery positive.

See J030 ENGINE FAN SPEED 1 RELAY

Check that the shunt connection fuse does not cut in

Replace the engine fan first speed relay
46

If faults are present, repair or, if necessary, replace the electrical wiring between engine fan motor 2 and the engine compartment junction unit.

See E5020 ENGINE COOLING

The test can be considered over

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

47Measure the voltage between fuse F13 input contact and earth, checking it is greater than 11 V

Repair or if necessary replace the electrical wiring between the battery positive and the engine compartment junction unit

See E1010 POWER SUPPLY

48

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

The test can be considered over

49

Disconnect the wiring harness connector from the engine fan motor 2.

Connect a shunt cable with a fuse to Pins 1 and 2 of the relay base unit.

See J030 ENGINE FAN SPEED 1 RELAY

Measure the voltage between Pin 1 (wiring side) of the motor and Earth, ensuring it is greater than 11 V.

See N012 ENGINE FAN MOTOR - 2

Repair or if necessary replace the electrical wiring between the engine fan motor 2 and engine fan speed relay 1.

See E5020 ENGINE COOLING

50

Remove the fuse from the shunt connection.

Connect the wiring harness connector to the engine fan motor 2.

Refit the fuse in the shunt lead, checking that fan motor 2 does not activate.

Replace the engine fan first speed relay
51

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

The test can be considered over

52

Turn the ignition key OFF.

In the engine compartment junction unit, remove relay T2 (the bottom left of the four in the middle)

Measure the voltage between Pin 30 of the base unit for relay T2 and the earth, ensuring it is greater than 11 V.

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

53Measure the voltage between Pin 86 of the base unit for relay T2 and the earth, ensuring it is greater than 11 V.

Restore the correct electrical connections in the engine compartment junction unit

See E5020 ENGINE COOLING

If necessary, replace it

Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.

54

Connect a test bulb (3W) between Pins 85 and 86 of relay T2 base unit.

Turn the ignition key ON.

On the diagnostic tester, select active diagnosis high level fan relay control and check the bulb flashes.

Move on to Step 8
55

If faults are present, repair or, if necessary, replace the electrical wiring between engine fan motor 2 and the engine compartment junction unit.

See E5020 ENGINE COOLING

Replace the fan

Op. 1088E10 RADIATOR COOLING FAN - R + R

Parts & tools for this job For 2005 Fiat Grande Punto

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.