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Fiat Grande Punto Factory Service Manual (2005-2012)08 · Engine
08 · Engine

Engine cooling radiator - r + r

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Engine cooling › Engine cooling radiator - r + r
EngineEngine cooling radiator - r + r

ENGINE COOLING RADIATOR - R + R

Operation 1088B20 · ENGINE COOLING RADIATOR

1.9 Multijet

Removing

- Disconnect the negative battery terminal.

Op. 5540B07 LEFT FRONT HEADLAMP - R.R

Op. 5540B08 RIGHT FRONT HEADLAMP - R.R

Op. 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER

Op. 7210E10 R.R. FRONT BUMPER

Op. 1048B50 SUPERCHARGING AIR-AIR HEAT EXCHANGER - R.R.

Op. 0010T20 ENGINE COOLANT - CHANGE

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

1. Disconnect the lower radiator coolant outlet hose.

ENGINE COOLING RADIATOR - R + R

- Lower the vehicle.

1. Loosen the band and disconnect the radiator lower coolant outlet hose.

2. Unscrew the coolant reservoir bolts and move aside.

ENGINE COOLING RADIATOR - R + R

1. Disconnect the rapid connector for the radiator upper coolant inlet hose, radiator side.

ENGINE COOLING RADIATOR - R + R

1. Remove the fan guards.

2. Disconnect the fan wiring electrical connections.

DescriptionConnector
2Engine fan motorSee N011 FAN MOTOR
DescriptionConnector
2Engine fan motor - 2See N012 ENGINE FAN MOTOR - 2

3. Disconnect the electrical connections from the rheostats.

DescriptionConnector
3Engine fan adjustment resistanceSee O010 ENGINE FAN ADJUSTMENT RESISTANCE - 1
DescriptionConnector
3Engine fan 2 adjustment resistanceSee O012 ENGINE FAN 2 ADJUSTMENT RESISTANCE
ENGINE COOLING RADIATOR - R + R

1. Unscrew the bolt securing the condenser to the fan frame.

ENGINE COOLING RADIATOR - R + R

1. Unscrew bolt (1a) and nut (1b) securing the condenser pipes to the body.

ENGINE COOLING RADIATOR - R + R

1. Undo the bolts and remove the condenser from the radiator and secure to the sacrificial beam.

ENGINE COOLING RADIATOR - R + R

- Open the clips securing the wiring to the fan frame.

1. Undo the bolts fixing the radiator to the wing join assembly seal.

2. Remove the radiator unit with fans.

ENGINE COOLING RADIATOR - R + R

1. Loosen the band and remove the engine coolant supply pipe.

2. Undo the bolts and remove the fans from the radiator.

ENGINE COOLING RADIATOR - R + R

Refitting

- Fit the fans on the radiator and secure it using the bolts.

- Refit the engine cooling system feed pipe in its seat and do up the band.

- Place the radiator complete with fans in position.

- Tighten the bolts fixing the radiator to the wing join assembly seal.

- Do up the clips securing the wiring to the fan frame.

- Secure the condenser to the radiator and tighten the bolts.

- Tighten the bolt and nut securing the condenser pipes to the body.

- Tighten the bolt securing the condenser to the fan frame.

- Connect the electrical connections to the rheostats.

- Connect the fan wiring electrical connections.

- Place the fan guards in their housings.

- Connect the rapid connector for the radiator upper coolant inlet hose, radiator side.

- Place the coolant reservoir in its housing and secure it using the bolts.

- Connect the reservoir coolant outlet hose and tighten the band.

- Raise the vehicle.

- Connect the lower radiator coolant outlet hose.

Op. 0010T20 ENGINE COOLANT - CHANGE

Op. 1048B50 SUPERCHARGING AIR-AIR HEAT EXCHANGER - R.R.

Op. 7210E10 R.R. FRONT BUMPER

Op. 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER

Op. 5540B08 RIGHT FRONT HEADLAMP - R.R

Op. 5540B07 LEFT FRONT HEADLAMP - R.R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

- Connect the negative battery terminal.

1.2 8v, 1.4 8v

Removing

- Disconnect the negative battery terminal.

Op. 5540B07 LEFT FRONT HEADLAMP - R.R

Op. 5540B08 RIGHT FRONT HEADLAMP - R.R

Op. 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER

Op. 7210E10 R.R. FRONT BUMPER

Op. 0010T20 ENGINE COOLANT - CHANGE

- Unscrew the bolts and move the coolant reservoir aside.

1. Disconnect the electrical connection for the fan.

DescriptionConnector
1Engine fan motorSee N011 FAN MOTOR
ENGINE COOLING RADIATOR - R + R

1. Loosen the band and disconnect the lower hose from the radiator.

ENGINE COOLING RADIATOR - R + R

1. Loosen the band and disconnect the upper hose from the radiator.

ENGINE COOLING RADIATOR - R + R

1. Undo the bolts and remove the radiator complete with fan.

ENGINE COOLING RADIATOR - R + R

1. Lower the springs (1a) and remove fan (1b) from radiator (1c).

ENGINE COOLING RADIATOR - R + R

Refitting

- Refit the radiator cooling fan and secure it using the clips.

- Refit the engine cooling radiator with fan and secure it using the bolts.

- Connect the upper sleeve to the radiator and secure with the collar.

- Connect the lower sleeve to the radiator and secure with the collar.

- Connect the fan electrical connection.

- Fit the engine cooling radiator in place and secure it using the bolts.

Op. 7210E10 R.R. FRONT BUMPER

Op. 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER

Op. 5540B08 RIGHT FRONT HEADLAMP - R.R

Op. 5540B07 LEFT FRONT HEADLAMP - R.R

Op. 0010T20 ENGINE COOLANT - CHANGE

- Connect the negative battery terminal.

1.3 Multijet

Removing

- Disconnect the negative battery terminal.

Op. 5540B07 LEFT FRONT HEADLAMP - R.R

Op. 5540B08 RIGHT FRONT HEADLAMP - R.R

Op. 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER

Op. 7210E10 R.R. FRONT BUMPER

Op. 1048B50 SUPERCHARGING AIR-AIR HEAT EXCHANGER - R.R.

Op. 0010T20 ENGINE COOLANT - CHANGE

1. Disconnect the lower radiator coolant outlet hose.

ENGINE COOLING RADIATOR - R + R

- Lower the vehicle.

1. Loosen the band and disconnect the radiator lower coolant outlet hose.

2. Unscrew the coolant reservoir bolts and move aside.

ENGINE COOLING RADIATOR - R + R

1. Disconnect the rapid connector for the radiator upper coolant inlet hose, radiator side.

ENGINE COOLING RADIATOR - R + R

1. Disconnect the resistor electrical connection.

DescriptionConnector
1Engine fan adjustment resistanceSee O010 ENGINE FAN ADJUSTMENT RESISTANCE - 1

2. Disconnect the electrical connection for the fan.

DescriptionConnector
2Engine fan motorSee N011 FAN MOTOR
ENGINE COOLING RADIATOR - R + R

1. Unscrew bolt (1a) and nut (1b) securing the condenser pipes to the body.

ENGINE COOLING RADIATOR - R + R

1. Undo the bolts and remove the condenser from the radiator and secure to the sacrificial beam.

ENGINE COOLING RADIATOR - R + R

- Open the clips securing the wiring to the fan frame.

1. Undo the bolts fixing the radiator to the wing join assembly seal (front end).

2. Remove the radiator unit with fans.

ENGINE COOLING RADIATOR - R + R

1. Loosen the band and remove the engine coolant supply pipe.

2. Undo the bolts and remove the fan from the radiator.

ENGINE COOLING RADIATOR - R + R

Refitting

- Refit the radiator fan in its seat and secure it using the bolts.

- Refit the engine cooling system feed pipe in its seat and do up the band.

- Place the radiator complete with fansin position.

- Tighten the bolts fixing the radiator to the wing join assembly seal (front end).

- Do up the clips securing the wiring to the fan frame.

- Tighten the bolt and nut securing the condenser pipes to the body.

- Tighten the bolt securing the condenser to the fan frame.

- Connect the dimmer electrical connection.

- Connect the electrical connection for the fan.

- Connect the rapid connector for the radiator upper coolant inlet hose, radiator side.

- Place the coolant reservoir in its housing and secure it using the bolts.

- Connect the reservoir coolant outlet hose and tighten the band.

- Raise the vehicle.

- Connect the lower radiator coolant outlet hose.

Op. 0010T20 ENGINE COOLANT - CHANGE

Op. 1048B50 SUPERCHARGING AIR-AIR HEAT EXCHANGER - R.R.

Op. 7210E10 R.R. FRONT BUMPER

Op. 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER

Op. 5540B08 RIGHT FRONT HEADLAMP - R.R

Op. 5540B07 LEFT FRONT HEADLAMP - R.R

- Connect the negative battery terminal.

Parts & tools for this job For 2005 Fiat Grande Punto

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