Starter motor - Stepspeed (Em-CVT) models

STARTER MOTOR - STEPSPEED (Em-CVT) MODELS

Service repair no - 86.60.01

Remove

1. Disconnect battery earth lead.
2. Remove engine cover. See ENGINE, Repairs.
3. Raise rear of vehicle.

WARNING: Support on safety stands.

4. Remove bolt securing coolant hose heat shield to bracket on exhaust manifold.
5. Remove 2 bolts securing coolant hose heat shield to cylinder block and remove heat shield.
6. Disconnect Lucar from starter solenoid.
7. Remove nut from starter solenoid and release 2 leads.
8. Remove 1 bolt and remove flywheel cover.

9. Remove 2 bolts securing starter motor and remove starter motor.

Refit

1. Clean mating faces of starter motor and gearbox.
2. Fit starter motor and align to dowel.
3. Fit bolts and tighten to 80 Nm.
4. Fit leads to starter solenoid and tighten terminal nut.
5. Connect Lucar to starter solenoid.
6. Fit flywheel cover and tighten bolt to 9 Nm.
7. Fit exhaust manifold heat shield and tighten bolts to 9 Nm.
8. Remove stand(s) and lower vehicle.
9. Fit engine cover. See ENGINE, Repairs.
10. Connect battery earth lead.