Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)11 · Engine management system - PGMFi
11 · Engine

Throttle body - 97.5 my on (page 2 of 2)

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs
Engine management system - PGMFiThrottle body - 97.5 my on · page 2 of 2

Do not carry out further dismantling if component is removed for access only.

Do not carry out further dismantling if component is removed for access only.
  1. Remove 2 screws securing MAP sensor to throttle body.
  2. Remove MAP sensor and discard ’O’ ring.
  3. Remove 4 screws securing IAC valve to throttle body and discard gasket.
  4. Remove 2 screws securing downshift control cable abutment bracket to throttle body.
  5. Remove abutment bracket.

Refit

  1. Position downshift control cable abutment bracket and secure with screws.
  2. Clean MAP sensor to throttle body mating faces.
  3. Lubricate NEW ’O’ ring and fit to MAP sensor.
  4. Fit MAP sensor to throttle body and secure with screws tightened to 2 Nm.
  5. Clean IAC valve to throttle body mating faces.
  6. Lubricate NEW gasket and fit to IAC valve.
  7. Fit IAC valve to throttle body and secure with screws tightened to 3.5 Nm.
  8. Clean throttle body to manifold mating faces.
  9. Fit NEW gasket to manifold flange.
  10. Position throttle body to manifold studs.
  11. Connect coolant hoses to IAC valve and secure with clips.
  12. Remove absorbent cloth from beneath IAC valve.
  13. Fit nuts and bolts securing throttle body to manifold and tighten to 22 Nm.
  14. Connect multiplug to IAC valve.
  15. Connect multiplug to MAP sensor.
  16. Connect multiplug to TP sensor.
  17. Connect EVAP canister hose to throttle body and secure with clip.
  18. Connect downshift control cable to throttle cam and abutment bracket.
  19. Connect throttle cable to throttle cam and abutment bracket.
  20. Fit intake hose to air cleaner.
  21. Connect intake hose to throttle body and secure with clip.
  22. Secure EVAP canister and purge valve hose to intake hose.
  23. Fit breather hose to intake hose and secure with clip.
  24. Connect multiplug to IAT sensor.
  25. Top-up cooling system. See MAINTENANCEMaintenance.
  26. Connect battery earth lead.
  27. Adjust throttle cable. See Adjustments.
  28. Adjust downshift control cable, See AUTOMATIC GEARBOX, Adjustments.
  29. Set idle speed. See Adjustments.

Parts & tools for this job For 1995 Rover 400

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