Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition14 · Brakes and ABS
14 · Brakes

Reassembly

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Brakes - ABS: repairs › Reassembly
Brakes and ABSReassembly · page 1 of 3

Reassembly

Exploded view diagram of a master cylinder assembly showing components labeled A through P, including reservoir cap, strainer, reservoir, master cylinder, pistons, seals, and bolts. Torque values 5 Nm and 9 Nm are indicated on specific fasteners.

CAUTION:

  • Do not allow brake fluid to come into contact with paintwork as it will cause surface damage. If brake does contact the paint, wash it off immediately with water.
  • Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
  • Before reassembling, check that all parts are free of dust and other foreign particles.
  • Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.
  • Do not mix different brands of brake fluid as they may not be compatible.
  • Do not reuse the drained fluid. Use only clean DOT 4 brake fluid.
  • Replace the master cylinder if the bore is damaged or worn. Do not attempt to repair the bore.
  1. A Reservoir cap
  2. B Reservoir seal
  3. C Strainer
  4. D Reservoir
  5. E Master cylinder
  6. F Sealing washer
  7. G Stop bolt
  8. H Piston cup
  9. I Pressure cup
  10. J Piston cup
  11. K O-ring
  12. L Piston guide
  13. M Primary piston assembly
  14. N Secondary piston assembly
  15. O Circlip
  16. P Rod seal

Parts & tools for this job For Rover 600

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