Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition14 · Brakes and ABS
14 · Brakes

Reassembly (page 2 of 3)

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Brakes - ABS: repairs
Brakes and ABSReassembly · page 2 of 3

Note:

  • Coat new piston cups, pressure cup and master cylinder bore with clean brake fluid.
  • Use recommended greases in the master cylinder seal set.
Exploded view of master cylinder reservoir components labeled A through E
  1. A Reservoir cap
  2. B Reservoir oil seal
  3. C Strainer
  4. D Reservoir
  5. E Master cylinder
  6. Install the reservoir on the master cylinder with a clamp as shown.
  7. Install the reservoir seal in the groove of the reservoir cap.
  8. Install the strainer and reservoir cap on the reservoir.
Cross-section diagram of primary piston assembly showing cups, valve stem, and stop pin guide
  1. A Cups
  2. B Valve stem
  3. C Primary piston assembly
  4. Coat the cups of a new primary piston assembly with clean brake fluid, then install the primary piston assembly into the master cylinder.

Note:

  • Before installation, check that the valve stem moves smoothly by lightly pushing it through the slot in the piston.
  • Install the piston so that the slot in the piston aligns with the stop bolt hole in the master cylinder.
Cross-section diagram of secondary piston assembly showing cup, stop pin guide, and valve stem
  1. A Secondary piston assembly
  2. B Cup
  3. C Stop pin guide
  4. D Valve stem
  1. Coat the cup of a new secondary piston assembly with clean brake fluid.
  2. Apply recommended grease in the master cylinder seal set to the piston and install the piston into the master cylinder.

Note: Check that the valve stem moves smoothly by pushing the stop pin guide.

Parts & tools for this job For Rover 600

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