Workshop Manuals Factory service & repair Rover
01 Information02 General data03 Engine04 Engine management system – PGM-Fi05 Cooling system, manifold and exhaust06 Clutch07 Manual gearbox08 Automatic gearbox09 Drive shafts10 Differential – manual gearbox11 Differential – automatic gearbox12 Steering13 Suspension14 Brakes and ABS15 Brakes – ABS BY416 Body17 Heating and ventilation18 Electrical19 Supplementary restraint system (SRS)
Rover Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition14 · Brakes and ABS
14 · Brakes

Reassembly (page 3 of 3)

Make
Rover
Model
600 Rover 600 Repair Manual - Volumes 1 and 2 - 2nd Edition
Section
Brakes - ABS: repairs
Brakes and ABSReassembly · page 3 of 3
Diagram of master cylinder seal components and stop bolt assembly with callout labels A, B, C, D

A O-ring

B Piston guide

C Secondary cup

D Front

A Stop bolt

B Sealing washer

  1. Apply recommended grease in the master cylinder seal set to a new O-ring and the secondary cup in a new piston guide, and install the O-ring onto the piston guide.
Diagram of piston guide assembly installation and rod seal/circlip installation on master cylinder with callout labels A, B

A Piston guide assembly

  1. Install the piston guide assembly into the master cylinder.
  2. Align the slot in the primary piston with the stop bolt hole by pushing the secondary piston in, and install the stop bolt with a new sealing washer.
  3. Install a new circlip while pushing in the secondary piston.
  4. Apply recommended grease in the master cylinder set to a new rod seal, and install the seal onto the master cylinder.
  5. Adjust the pushrod clearance.
  6. Install the master cylinder.

Parts & tools for this job For Rover 600

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