Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)03 · Information
03 · General

Engine - diesel 2.5

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
General data › Engine - diesel 2.5
InformationEngine - diesel 2.5

ENGINE - DIESEL 2.5

Type425 SLI ER
Cylinder arrangement4 in line - transverse
Bore92.00 mm
Stroke94.00 mm3
Capacity2498 cm
Injection order1 - 3 - 4 - 2
Compression ratio:24.5 : 1
RotationClockwise, viewed from front of engine

Valve timing

Inlet valves:

open32° ± 5°BTDC
close66° ± 5°ABDC
Exhaust valves:
open64° ± 5°BBDC
close38° ± 5°ATDC
Valve lift:
inlet10.33 mm
exhaust10.75 mm

Lubrication

System typeWet sump, crankshaft driven eccentric rotor pump
System pressure at 4000 rev/min,
  oil at 90 to 100°C3.4 to 4.8 bar
Pressure relief valve opens6.2 bar
Spring free length57.5 mm
Oil pump:
  outer rotor end float0.04 to 0.09 mm
  inner rotor end float0.04 to 0.09 mm
  outer rotor to body diametrical clearance0.13 to 0.23 mm
  Rotor body to drive gear clearance
  - pump not fitted0.15 to 0.25 mm
Oil filterFull flow with disposable canister

Parts & tools for this job For 1996 Rover 800

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