Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K1606 Engine - K16 with VVC07 Emission control08 Engine management system - MEMS09 Fuel delivery system10 Cooling system11 Manifold & exhaust systems12 Clutch13 Manual gearbox - R6514 Manual gearbox - PG115 Automatic gearbox - CVT16 Steering17 Front suspension18 Brakes19 Restraint systems20 Body21 Heating & ventilation22 Air conditioning23 Wipers & washers24 Electrical25 Instruments
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual Supplement13 · Manual gearbox - R65
13 · Transmission

Models with air conditioning (page 2 of 2)

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual Supplement
Section
Repairs
Manual gearbox - R65Models with air conditioning · page 2 of 2
  1. Fit bolts securing engine mounting to gearbox bracket and tighten to 100 Nm.
  2. Fit through bolt securing engine mounting to body bracket and tighten to 85 Nm.
  3. Remove jack and disconnect lifting equipment.
  4. Connect engine steady bar to bracket on gearbox, fit through bolt and tighten to 45 Nm.
  5. Tighten through bolt, engine steady bar body, to 85 Nm.
  6. Fit flywheel front cover plate and tighten bolts to 9 Nm.
  7. Secure starter motor cable clip to flywheel front cover plate.
  8. Fit flywheel lower cover plate and tighten bolts to 9 Nm.
  9. Fit flywheel rear cover plate and tighten bolt to 9 Nm.
  10. Fit mounting bracket to flywheel housing and secure with bolts.
  11. Secure clutch cable to clip on mounting bracket.
  12. Fit LH front tie rod. See FRONT SUSPENSION, Repairs.
  13. Connect both drive shafts to gearbox, as detailed in Differential oil seal. See this section.
Connect both drive shafts to gearbox, as detailed in Differential oil seal. See this secti
  1. Using tool 18G 1594 connect gear change linkage ball joint to gear change lever.
  2. Using tool 18G 1594 connect gear selector linkage ball joint to gear selector lever.
  3. Models with air conditioning: Align air conditioning pipe to bracket, fit bolt and tighten to 9 Nm.
  4. Connect multiplug to reverse lamp switch.
  5. Feed clutch cable through abutment bracket and connect to clutch release lever.
  6. Position battery tray in vehicle.
  7. Tighten 3 bolts, battery tray to body, to 10 Nm.
  8. Position engine compartment fuse box to body, fit bolt and tighten to 10 Nm.
  9. Fit 4 bolts securing battery tray to body and tighten to 10 Nm.
  10. Fit and tighten bolt securing engine compartment fuse box to battery tray.
  11. Fit resonator to air intake pipe.
  12. Fit and tighten bolts securing resonator to battery tray.
  13. Fit engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  14. Fit ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  15. Fit starter motor. See ELECTRICAL, Repairs.
  16. Fit vehicle speed sensor. See INSTRUMENTS, Repairs.
  17. Remove stand(s) and lower vehicle.
  18. Refill gearbox with oil. See Adjustments.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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