Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual22 · Body
22 · Body & interior

Refit (page 2 of 2)

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Screens
BodyRefit · page 2 of 2

DO NOT TOUCH CLEANED OR PRIMED SURFACES WITH FINGERS.

Diagram showing body flange with dimensions 10 mm and 15 mm, part 9
  1. Shake primer tins for 30 seconds. Apply Body Primer to body flange as shown.
Diagram showing glass edge with 15 mm dimensions, part 10
  1. Apply Glass Primer around glass as shown. Use clean gauze to wipe off primed surfaces when dry.

CAUTION: Do not mix primer sponges. Keep primed surfaces clean.

  1. Fit lower dam 36 mm from edge of glass.
  2. Fit 4 spacers to align with holders at top edge of glass as shown.
  3. Fit pre – cut nozzle to sealer cartridge, remove lid and shake out crystals and install in applicator gun.
Diagram showing glass installation with 2 mm and 5 mm dimensions, part 14
  1. Apply a continuous bead of sealer around edge of glass as shown.

Note: Make bead slightly thicker at corners.

  1. Open a front door window.
  2. With assistant: Lift glass and locate on holders, carefully align to tapes and lower onto flange. Lightly press glass to fully seat on sealer.
  3. Remove protective coverings and tapes.
  4. Remove excess sealer with a knife and wipe from glass with solvent.
  5. Test sealer for leaks, apply additional sealer as necessary.

If a water is used, allow sealer to dry. Spray water around glass and check for leaks. Mark any area that leaks, dry glass and sealant then apply additional sealer.

  1. Align clips and fit upper moulding, press to engage clips.

CAUTION: A curing time of 6 hours is desirable, during this time leave a window open and do not slam the doors. If the car must be used, drive slowly.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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