Power steering oil cooler – 1.6

8. Refit headlamp assembly, see ELECTRICAL – Repairs.
9. Bleed system, see Adjustments.

POWER STEERING OIL COOLER – 1.6

Service Repair No. 57.15.11

Remove

1. Remove front bumper assembly, see BODY – Repairs.
2. Release air conditioning hose from bracket to cylinder head – if fitted.
3. Position drain tin.

4. Release reservoir from bracket and position aside.

5. Slacken clip securing power steering reservoir feed hose to oil cooler.
6. Disconnect and plug hose.
7. Slacken clip securing rack return hose to oil cooler.
8. Disconnect and plug hose.
9. Remove bolt, oil cooler to L.H. engine mounting bracket.

10. Remove 2 bolts securing oil cooler to brackets to front panel.
11. Pull oil cooler forwards and remove from vehicle.

Refit

1. Remove plugs from new cooler and fit to old.
2. Position oil cooler from front and feed pipes back into engine bay.
3. Align pipe brackets to front panel, fit and tighten cooler support bolts to 9 Nm.
4. Align oil cooler to engine mounting bracket and tighten bolt to 9 Nm.
5. Connect hoses and tighten hose clips.
6. Remove plug from rack return hose, connect hose to oil cooler and tighten hose clip.
7. Remove plug from reservoir hose, connect hose to oil cooler and tighten clip
8. Remove drain tin and refit air conditioning pipe to bracket – if fitted.
9. Refit front bumper assembly, see BODY – Repairs.
10. Bleed system, see STEERING – Adjustments.