Remove

Service Repair No. 57.25.03

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Remove road wheel(s).

3. Remove split pin from track rod end nut.
4. Remove track rod end nut.
5. Break taper joint using tool 18G 1584.

Note: Mark position of track rod end.

6. Slacken track rod end lock nut.
7. Remove track rod end.
8. Remove lock nut.

9. Remove outer gaiter clip.
10. Cut and discard inner gaiter clip.
11. Release gaiter from rack and remove gaiter.

Refit

1. Apply grease supplied to inner joint and inside of gaiter.
2. Fit gaiter to rack.
3. Fit and tighten inner gaiter clip.
4. Fit outer gaiter clip to track rod.
5. Fit lock nut and track rod end.
6. Connect track rod end to steering arm.
7. Fit and tighten nut to 44 Nm.
8. Fit split pin.
9. Tighten track rod end lock nut to 55 Nm.
10. Fit road wheel and tighten nuts to 100 Nm.
11. Remove stand(s) and lower vehicle.
12. Check and adjust front wheel alignment, see Adjustments.

Note: Outer gaiter clip should only be fitted after adjustment to wheel alignment has been completed.

POWER STEERING PUMP – 1.4

Service Repair No. 57.20.14

Remove

1. Raise R.H. front of vehicle.

WARNING: Support on safety stands.

2. Remove power steering pump drive belt, see MAINTENANCE.
3. Place drain tin to catch fluid loss.

4. Slacken inlet hose clip and disconnect hose.
5. Remove bolt securing outlet hose to clip.
6. Remove outlet hose clip.
7. Disconnect outlet hose from pump and plug hoses.