Front Differential Assembly Assemble (Manual Transmission - F17-5)

Make

Vauxhall

Model

Astra J

Section

Manual Transmission - F17-5 › Repair Instructions › Front Differential Assembly Assemble

Transmission/TransaxleFront Differential Assembly Assemble

Front Differential Assembly Assemble Table 1: Front Differential Ring Gear Installation Table 2: Front Differential Bearing Installation Table 3: Front Differential Bearing Installation - Differential Housing Table 4: Front Wheel Drive Shaft Seal Ring Installation - Differential Housing Table 5: Front Differential Bearing Installation - Adjuster Cup Table 6: Front Wheel Drive Shaft Seal Ring Installation - Adjuster Cup Front Differential Ring Gear Installation Front Differential Ring Gear Installation Callout Component Name 1 Front Differential Ring Gear 2 Front Differential Ring Gear Bolt (Qty: 8) Caution: Refer to Fastener Caution . Caution: Refer to Torque-to-Yield Fastener Caution . Procedure Install NEW bolts. Do NOT reuse old bolts.   Note:  Clamp the front differential ring gear into a bench vise using braces. Tighten 70 N·m + 20° + 30° (52 lb ft + 20° + 30°) Special Tools EN-45059   Angle Meter   Front Differential Bearing Installation Front Differential Bearing Installation Callout Component Name 1 Front Differential Assembly Bearing (Qty: 2) Special Tools •  DT-736   Clutch Arbor •  DT-453   Pusher For equivalent regional tools, refer to Special Tools .   Front Differential Bearing Installation - Differential Housing Front Differential Bearing Installation - Differential Housing Callout Component Name 1 Front Differential Bearing Procedure Position the front differential housing on the press and install the front differential bearing using DT-451-2   installer and DT-304   remover . Special Tools •  DT-451   Remover / Installer •  DT-304   Remover   Front Wheel Drive Shaft Seal Ring Installation - Differential Housing Front Wheel Drive Shaft Seal Ring Installation - Differential Housing Callout Component Name 1 Front Wheel Drive Shaft Seal Ring Procedure Support the front differential housing with CH-500-2   installer and install the front wheel drive shaft seal ring by using the DT-446   install drift . Special Tools •  CH-500-2   Remover / Installer •  DT-446   Installer Drift   Front Differential Bearing Installation - Adjuster Cup Front Differential Bearing Installation - Adjuster Cup Callout Component Name 1 Front Differential Bearing Procedure Position the front differential bearing adjuster cup on the press and install the front differential bearing by using the DT-451-2   installer and DT-304   remover . Special Tools •  DT-451   Remover / Installer •  DT-304   Remover   Front Wheel Drive Shaft Seal Ring Installation - Adjuster Cup Front Wheel Drive Shaft Seal Ring Installation - Adjuster Cup Callout Component Name 1 Front Wheel Drive Shaft Seal Ring Procedure Support the front differential bearing adjuster cup with CH-466-2   installer and install the front wheel drive shaft seal ring by using the DT-446   installer drift . Special Tools •  CH-466-A   Remover / Installer •  DT-446   Installer Drift

19 Transmission