Workshop Manuals Factory service & repair Vauxhall
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Vauxhall Astra J19 · Transmission/Transaxle
19 · Transmission

Main Shaft Disassemble - F 17 (Manual Transmission - F17-5)

Make
Vauxhall
Model
Astra J
Section
Manual Transmission - F17-5 › Repair Instructions › Main Shaft Disassemble - F 17
Transmission/TransaxleMain Shaft Disassemble - F 17

Main Shaft Disassemble

Table 1: 1st Gear Removal
Table 2: 1st Gear Blocking Rings Removal
Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal
Table 4: 1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal
Table 5: 2nd Gear Bearing Removal
Table 6: 3rd Gear Removal
Table 7: 3rd and 4th Gear Synchronizer Hub Retaining Ring Removal
Table 8: 3rd and 4th Gear Thrust Washer Removal
Table 9: 3rd and 4th Gear Synchronizer Hub and 4th Gear Removal
Table 10: 4th Gear Bearing Removal

1st Gear Removal



2192590



1st Gear Removal


Callout


Component Name


Preliminary Procedure

A hydraulic press is required to complete procedure. Prepare hydraulic press for procedure.


1


1st Gear Thrust Washer

Special Tools

•  DT-307-B   Remover Plate
•  DT-736   Clutch Arbor


2


1st Gear

 

1st Gear Blocking Rings Removal



2371631



1st Gear Blocking Rings Removal


Callout


Component Name


1


1st Gear Bearing


2


1st Gear Inner Blocking Ring


3


1st Gear Intermediate Blocking Ring


4


1st Gear Outer Blocking Ring

 

1st and 2nd Gear Synchronizer Hub Retaining Ring Removal



2192598



1st and 2nd Gear Synchronizer Hub Retaining Ring Removal


Callout


Component Name


1


1st and 2nd Gear Synchronizer Hub Retaining Ring

Special Tools

GE-8059   Snap Ring Pliers

 

1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal



2192606



1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal


Callout


Component Name


Preliminary Procedure

A hydraulic press is required to complete procedure. Prepare hydraulic press for procedure.


1


2nd Gear

Special Tools

•  DT-307-B   Remover Plate
•  DT-736   Clutch Arbor

 

2nd Gear Bearing Removal



2192607



2nd Gear Bearing Removal


Callout


Component Name


1


1st and 2nd Gear Synchronizer Hub Retaining Ring


2


2nd and 3rd Gear Thrust Washer


3


2nd Gear Bearing

 

3rd Gear Removal



2192608



3rd Gear Removal


Callout


Component Name


1


3rd Gear


2


3rd Gear Bearing

 

3rd and 4th Gear Synchronizer Hub Retaining Ring Removal



2192610



3rd and 4th Gear Synchronizer Hub Retaining Ring Removal


Callout


Component Name


1


3rd and 4th Gear Synchronizer Hub Retaining

Special Tools

GE-8059   Snap Ring Pliers

 

3rd and 4th Gear Thrust Washer Removal



2192611



3rd and 4th Gear Thrust Washer Removal


Callout


Component Name


1


3rd and 4th Gear Synchronizer Hub Retaining Ring

Special Tools

GE-8059   Snap Ring Pliers

 

3rd and 4th Gear Synchronizer Hub and 4th Gear Removal



2192612



3rd and 4th Gear Synchronizer Hub and 4th Gear Removal


Callout


Component Name


Preliminary Procedure

A hydraulic press is required to complete procedure. Prepare hydraulic press for procedure.


1


3rd and 4th Gear Synchronizer Hub

Special Tools

•  DT-307-B   Remover Plate
•  DT-736   Clutch Arbor


2


4th Gear

 

4th Gear Bearing Removal



2192613



4th Gear Bearing Removal


Callout


Component Name


1


4th Gear Bearing

 

Parts & tools for this job For Vauxhall Astra

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