XC90 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005): Transmission and Drivetrain

Also for this vehicle: XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003), XC90 AWD L6-2.9L Turbo VIN 91 B6294T (2004), XC90 AWD L6-3.2L VIN 98 B6324S (2007), XC90 AWD V8-4.4L VIN 85 B8444S (2005), XC90 FWD L6-3.2L VIN 95 B6324S5 (2011), XC90 FWD L6-3.2L VIN 96 B6324S2 (2010), XC90 FWD L6-3.2L VIN 98 B6324S (2007), XC90 L5-2.5L Turbo VIN 59 B5254T2 (2004), XC90 Factory Service Manual (2003-2016).

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
- Actuators and Solenoids - Transmission and Drivetrain17 pages
  - Actuators and Solenoids - A/T16 pages
    Pressure Regulating Solenoid, A/T › Component Information › Locations › AW502
    Shift Interlock Solenoid › Component Information7 pages
    Locations
    Service and Repair › Procedures2 3 4 5 6
    Shift Solenoid, A/T › Component Information › Locations › Location of Components, Solenoids2 3 4 5 6 7
  - Actuators and Solenoids - M/T › Shift Solenoid, M/T › Component Information › Locations
- Automatic Transmission/Transaxle262 pages
  - Actuators and Solenoids - A/T16 pages
    Pressure Regulating Solenoid, A/T › Component Information › Locations › AW502
    Shift Interlock Solenoid › Component Information7 pages
    Locations
    Service and Repair › Procedures2 3 4 5 6
    Shift Solenoid, A/T › Component Information › Locations › Location of Components, Solenoids2 3 4 5 6 7
  - Bell Housing, A/T › Component Information › Technical Service Bulletins › Engine - Fluid Weepage at Bell Housing Weep Hole
  - Control Module, A/T › Component Information12 pages
    Technical Service Bulletins10 pages
    All Technical Service Bulletins for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Customer Interest for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Locations › Transmission Control Module (TCM)2
  - Differential, Automatic Transaxle › Differential Fluid - A/T › Component Information › Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
  - Fluid - A/T › Component Information14 pages
    Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3 4 5 6
    Specifications › Capacity Specifications2
    Service and Repair › Procedures2 3 4 5 6
  - Fluid Line/Hose, A/T › Component Information › Technical Service Bulletins › A/T - Cooler/Line Flushing Information2
  - Fluid Pan, A/T › Component Information › Specifications2
  - Fluid Pressure Sensor/Switch, A/T › Component Information › Locations › Oil Pressure Sensor2
  - Pressure Regulating Solenoid, A/T › Component Information › Locations › AW502
  - Relays and Modules - A/T › Control Module, A/T › Component Information12 pages
    Technical Service Bulletins10 pages
    All Technical Service Bulletins for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Customer Interest for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Locations › Transmission Control Module (TCM)2
  - Seals and Gaskets, A/T › System Information › Service and Repair › Replacing the Pinion Seal for the Bevel Gear2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…30
  - Sensors and Switches - A/T13 pages
    Fluid Pressure Sensor/Switch, A/T › Component Information › Locations › Oil Pressure Sensor2
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4 5 6 7
    Transmission Speed Sensor, A/T › Component Information › Locations › AW502
    Transmission Temperature Sensor/Switch, A/T › Component Information › Locations › Oil Temperature Sensor, Automatic Transmission - AW 502
  - Shift Interlock, A/T18 pages
    Shift Interlock Cable › Component Information › Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11
    Shift Interlock Solenoid › Component Information7 pages
    Locations
    Service and Repair › Procedures2 3 4 5 6
  - Shift Solenoid, A/T › Component Information › Locations › Location of Components, Solenoids2 3 4 5 6 7
  - Shifter A/T › Component Information › Service and Repair › Removal and Replacement2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…55
  - Shift Linkage, A/T › Shift Cable, A/T › Component Information25 pages
    Technical Service Bulletins › A/T - Revised Shift Cable Replacement2
    Service and Repair › Revised Shift Cable Replacement2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
  - Transmission Cooler, A/T › Component Information33 pages
    Technical Service Bulletins20 pages
    All Technical Service Bulletins for Transmission Cooler:10 pages
    TJ19495 › Sep › 09 › A/T - Cooler/Line Flushing Information2
    TJ16724 › Oct › 08 › A/T - Coolant Contamination Information2 3 4 5 6 7 8
    Customer Interest: › TJ16724 › Oct › 08 › A/T - Coolant Contamination Information2 3 4 5 6 7 8
    All Other Service Bulletins for Transmission Cooler: › TJ19495 › Sep › 09 › A/T - Cooler/Line Flushing Information2
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11 12 13
  - Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4 5 6 7
  - Transmission Speed Sensor, A/T › Component Information › Locations › AW502
  - Transmission Temperature Sensor/Switch, A/T › Component Information › Locations › Oil Temperature Sensor, Automatic Transmission - AW 502
  - Valve Body, A/T › Component Information › Service and Repair › Control System/Valve Housing, Replacing2
  - Wiring Harness, A/T › Component Information › Technical Service Bulletins2 pages
    All Technical Service Bulletins for Wiring Harness: › TNN43-49 › Apr › 06 › A/T AW55 - TCM DTC's 010A, 010B, 010C
    Customer Interest for Wiring Harness: › TNN43-49 › Apr › 06 › A/T AW55 - TCM DTC's 010A, 010B, 010C
- Clutch, M/T › Component Information › Technical Service Bulletins6 pages
  - All Technical Service Bulletins for Clutch: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
  - Customer Interest for Clutch: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
- Differential Assembly514 pages
  - Differential Case › Component Information › Technical Service Bulletins18 pages
    Customer Interest for Differential Case: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    All Technical Service Bulletins for Differential Case: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
  - Differential Cover › Component Information › Technical Service Bulletins18 pages
    Customer Interest for Differential Cover: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    All Technical Service Bulletins for Differential Cover: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
  - Differential Lock › Control Unit, Differential Lock › Component Information221 pages
    Locations › Differential Electronic Module (DEM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…218
  - Differential Temperature Sensor/Switch › Component Information › Service and Repair2 3 4
  - Fluid - Differential › Component Information5 pages
    Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
    Specifications › Capacity Specifications2
  - Relays and Modules - Differential › Control Unit, Differential Lock › Component Information221 pages
    Locations › Differential Electronic Module (DEM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…218
  - Seals and Gaskets, Differential › System Information23 pages
    Technical Service Bulletins18 pages
    Customer Interest for Seals and Gaskets: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    All Technical Service Bulletins for Seals and Gaskets: › TJ22103 › Dec › 09 › Drivetrain - Rear Differential Leaking And Resealing2 3 4 5 6 7 8 9
    Service and Repair › Pinion Seal Coupling (AOC), Replacing2 3 4 5
  - Sensors and Switches - Differential › Differential Temperature Sensor/Switch › Component Information › Service and Repair2 3 4
- Drive Axles, Bearings and Joints57 pages
  - Axle Shaft Assembly14 pages
    Axle Shaft › Component Information › Service and Repair2 3 4 5 6 7 8
    Constant Velocity Joint Boot › Component Information › Service and Repair2 3 4 5 6
  - Seals and Gaskets, Drive Axles › System Information36 pages
    Technical Service Bulletins9 pages
    All Technical Service Bulletins for Seals and Gaskets: › TJ7319 › Sep › 09 › Drivetrain/A/T - Axle Frost Plug Leaking/A/T Issues2
    Customer Interest: › TJ7319 › Sep › 09 › Drivetrain/A/T - Axle Frost Plug Leaking/A/T Issues2
    All Other Service Bulletins for Seals and Gaskets: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Service and Repair › Drive Shaft Seal Rear Final Drive Housing, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…27
  - Wheel Bearing › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Wheel Bearing:3 pages
    TJ11760 › Mar › 11 › Wheels - Rear Wheel Hub Noise, Splash Shield Install2
    TNN77-16 › Oct › 06 › TNN77-16 Bulletin Cancellation Notification
    Customer Interest: › TJ11760 › Mar › 11 › Wheels - Rear Wheel Hub Noise, Splash Shield Install2
    All Other Service Bulletins for Wheel Bearing: › TNN77-16 › Oct › 06 › TNN77-16 Bulletin Cancellation Notification
  - Wheel Hub › Axle Nut › Component Information › Specifications
- Drive/Propeller Shafts, Bearings and Joints › Drive/Propeller Shaft › Component Information15 pages
  - Technical Service Bulletins › Drivetrain - Revised Driveshaft Removal/Installation2 3
  - Service and Repair › Propeller Shaft, Replacing2 3 4 5 6 7 8 9 10 11 12
- Flex Plate › Component Information › Specifications2 3
- Flywheel › Component Information › Technical Service Bulletins11 pages
  - Customer Interest: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
  - All Technical Service Bulletins: › TJ11459 › Jun › 10 › M/T - Rattle Noise From Dual Mass Flywheel2 3
  - All Other Service Bulletins for Flywheel:5 pages
    TNN59-16 › Jun › 08 › ABS/TCS - Sensor Cluster DTC Diagnosis2 3
    TNN59-14 › Jul › 07 › Brake Control Module - Lamp ON/DTC's 0091/C0062012
  - All Other Service Bulletins for Flywheel:0 pages
    TNN59-16 › Jun › 08 › ABS/TCS - Sensor Cluster DTC Diagnosis
    TNN59-14 › Jul › 07 › Brake Control Module - Lamp ON/DTC's 0091/C006201
- Manual Transmission/Transaxle8 pages
- Relays and Modules - Transmission and Drivetrain239 pages
  - Relays and Modules - A/T › Control Module, A/T › Component Information12 pages
    Technical Service Bulletins10 pages
    Customer Interest for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    All Technical Service Bulletins for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Locations › Transmission Control Module (TCM)2
  - Relays and Modules - Differential › Control Unit, Differential Lock › Component Information221 pages
    Locations › Differential Electronic Module (DEM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…218
  - Relays and Modules - Transfer Case › Control Module, Transfer Case › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    All Technical Service Bulletins for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
- Sensors and Switches - Transmission and Drivetrain17 pages
  - Sensors and Switches - A/T13 pages
    Fluid Pressure Sensor/Switch, A/T › Component Information › Locations › Oil Pressure Sensor2
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4 5 6 7
    Transmission Speed Sensor, A/T › Component Information › Locations › AW502
    Transmission Temperature Sensor/Switch, A/T › Component Information › Locations › Oil Temperature Sensor, Automatic Transmission - AW 502
  - Sensors and Switches - Differential › Differential Temperature Sensor/Switch › Component Information › Service and Repair2 3 4
- Transfer Case33 pages
  - Control Module, Transfer Case › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    Customer Interest for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
  - Differential, Transfer Case › Differential Fluid - Transfer Case › Component Information › Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
  - Fluid - Transfer Case › Component Information5 pages
    Technical Service Bulletins › Transmission/Drivetrain - Lubricants And Fluids2 3
    Specifications › Capacity Specifications2
  - Relays and Modules - Transfer Case › Control Module, Transfer Case › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    All Technical Service Bulletins for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
  - Seals and Gaskets, Transfer Case › System Information › Service and Repair › Sealing Rings Bevel Gear, Replacing2 3 4 5 6 7 8 9 10 11 12 13
- Transmission Control Systems273 pages
  - Actuators and Solenoids - Transmission and Drivetrain17 pages
    Actuators and Solenoids - A/T16 pages
    Pressure Regulating Solenoid, A/T › Component Information › Locations › AW502
    Shift Interlock Solenoid › Component Information7 pages
    Locations
    Service and Repair › Procedures2 3 4 5 6
    Shift Solenoid, A/T › Component Information › Locations › Location of Components, Solenoids2 3 4 5 6 7
    Actuators and Solenoids - M/T › Shift Solenoid, M/T › Component Information › Locations
  - Relays and Modules - Transmission and Drivetrain239 pages
    Relays and Modules - A/T › Control Module, A/T › Component Information12 pages
    Technical Service Bulletins10 pages
    All Technical Service Bulletins for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Customer Interest for Control Module: › TJ16761 › Jan › 11 › A/T Controls - TCM Updates For Various Concerns/Issues2 3 4 5
    Locations › Transmission Control Module (TCM)2
    Relays and Modules - Differential › Control Unit, Differential Lock › Component Information221 pages
    Locations › Differential Electronic Module (DEM)2 3
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…218
    Relays and Modules - Transfer Case › Control Module, Transfer Case › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
    All Technical Service Bulletins for Control Module: › TJ20756 › Jan › 11 › Drivetrain Controls - Software Update For Various Issues2 3
  - Sensors and Switches - Transmission and Drivetrain17 pages
    Sensors and Switches - A/T13 pages
    Fluid Pressure Sensor/Switch, A/T › Component Information › Locations › Oil Pressure Sensor2
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2 3 4 5 6 7
    Transmission Speed Sensor, A/T › Component Information › Locations › AW502
    Transmission Temperature Sensor/Switch, A/T › Component Information › Locations › Oil Temperature Sensor, Automatic Transmission - AW 502
    Sensors and Switches - Differential › Differential Temperature Sensor/Switch › Component Information › Service and Repair2 3 4
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections