Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)11 · Bodywork
11 · Body & interior

Preparation

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Fixed bodywork components › Preparation
BodyworkPreparation
  1. Using a chamfering machine, remove the accessible welding points, remove the remaining welding points using a drill.
  2. Open the clinch tabs.
Front pillar with welding points (1) and clinch tabs (2) to be opened
Welding points (1) on the front pillar frame and plug in the door sill (2)
  • Remove the plug from the door sill to gain access to the welding points on the front pillar frame.
  1. Using a drill, remove the welding points.
  • Remove the front pillar complete with frame cutting the sealant if necessary.
Drilling out the welding points on the door sill, position 1

PREPARATION

  • Working on a bench prepare for the installation of the front pillar and frame as follows:
  1. Using a rotating brush, clean the areas which are to be welded .
  • Apply the specified electroweldable protection product to the areas to be spot-welded.
Cleaning the areas to be welded on the pillar and frame with a rotating brush, position 1
  • Position the frame in on the pillar and lock the components in place.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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