Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)11 · Bodywork
11 · Body & interior

Protection

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Fixed bodywork components › Protection
BodyworkProtection

PROTECTION

  1. Apply the specified sealant along the lines highlighted in the diagram.
  • Proceed to the painting phase.
Sealant lines (1) on the side panel, with detail A
  • Refit the components removed by reversing the procedure followed for removal.

FRONT SIDE PANEL - EXTERNAL PART (Boxer versions)

PRELIMINARY OPERATIONS

  • Disconnect the negative (-) cable from the battery and remove the control units.
  • Remove the trim components, electrical and mechanical systems which could hinder the repair operations or get damaged during work (see specific paragraphs).
  • Remove the following sheet metal parts:
  • upper radiator crossmember (see specific paragraph).
  • headlight housing frame (see specific paragraph).
  • front wing on affected side (see specific paragraph).
  • front crossmember, if necessary (see specific paragraph).
  • upper panel on affected side (see specific paragraph).
  • side panel on affected side (see specific paragraph).

REMOVAL

Car body with the front side panel area indicated
  1. Using a circular saw, cut the external front side panel along the lines indicated in the diagram without damaging the underlying parts.

NOTE: The cut on the side panel must be about 50 mm from the front suspension attachment pillar.

Cutting the external front side panel (1) with a circular saw

Parts & tools for this job For 1994 Alfa Romeo 145/146

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