Welding and finishing the sheet metal
- Make
- Alfa Romeo
- Model
- 145/146 Factory Service Manual
- Year
- 1994–1999
- Section
- Fixed bodywork components › Welding and finishing the sheet metal
BodyworkWelding and finishing the sheet metal · page 1 of 2
WELDING AND FINISHING THE SHEET METAL
- Using a spot welder, tack the door sill frame as shown in the diagram.
- Using a MIG welder, proceed as shown in the diagram.
- Refit the reinforcing of the door sill proceeding as described in the relative paragraph.
REAR WING
PRELIMINARY OPERATIONS
- Disconnect the negative (-) cable from the battery and remove the electronic control units.
- Remove the trim components, electrical and mechanical system which could hinder the repair operations or get damaged during work (see specific paragraphs)
- Remove the following sheet metal parts:
- door on affected side (see specific paragraph).
- front wing on affected side (see specific paragraph).
REMOVAL
- Using a circular saw, cut following the lines indicated in the diagram, without damaging the underlying components.
- Using a rotating brush, clean the areas to be spot-cut to highlight the welding points.
- Using a spot cutter, remove the accessible welding points; remove the remaining welding points using a drill or a chisel.
NOTE: If necessary free the sheet metal to facilitate the spot cutting operations
Parts & tools for this job For 1994 Alfa Romeo 145/146
- TOOLTrim removal tool kitSearch: trim removal tool kit
- PARTTouch-up paintSearch: Alfa Romeo touch up paint
- PARTPanel clip assortmentSearch: Alfa Romeo panel clips assortment
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