Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)11 · Bodywork
11 · Body & interior

Front crossmember

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Fixed bodywork components › Front crossmember
BodyworkFront crossmember

FRONT CROSSMEMBER

PRELIMINARY OPERATIONS

  • Disconnect the negative (-) cable from the battery and remove the control units.
  • Remove the trim components, electrical and mechanical systems which could hinder the repair operations or get damaged during work (see specific paragraphs).
  • Remove the following sheet metal parts:
  • radiator upper crossmember (see specific paragraph).
  • headlight housing frame (see specific paragraph).

REMOVAL

Car body with the front crossmember area exposed
  1. Using a jig saw, cut following the lines shown in the diagram and remove the front crossmember.
Cutting lines (1) on the front crossmember for the jig saw
  • Using a rotating brush, clean the areas to be spot-cut to show up the welding points.
  1. Using a chamfering machine, remove the accessible welding points, remove the remaining welding points using a drill or a chisel.
Removing the welding points (1) with a chamfering machine
Welding points (1) on the side piece of the front crossmember
  • Remove the side pieces from the front crossmember.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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