Clutch assembly - r + r
- Make
- Fiat
- Model
- 500 Factory Service Manual
- Year
- 2007–2024
- Section
- Clutch mechanisms › Clutch assembly - r + r
CLUTCH ASSEMBLY - R + R
Removing
- Position the vehicle on a lift.
Op. 0010T40 CHANGE MANUAL GEARBOX OIL
Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R
Op. 4450B12 FRONT WHEELS (TWO) - R+R
Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.
Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.
Op. 7210A48 R.R THIRD LOAD LINE
Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R
Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.
Op. 1024B50 ENGINE FLYWHEEL COVER - R.R.
Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE
Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R
- Insert the flywheel retainer in its housing.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.860.846.000 | Counter-torque | Engine flywheel lock | all versions |
1. Undo retaining bolts (1a) and remove clutch complete with plate and pressure plate (1b).
Refitting
1. Position clutch assembly (1a) in the special housing and centre the clutch in relation to the crankshaft using tool (1b).
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.870.418.000 | Clutch locating tool | Refitting clutch | 1.2 8V 1.3 Mjet |
2. Tighten the retaining bolts securing the clutch to the torque value indicated.
| Component | Fastening | dia | Value (daNm) | Validity |
|---|---|---|---|---|
| Clutch | Bolt | M6x1x16 | 1.4 | all versions |
- Remove the flywheel lock.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.860.846.000 | Counter-torque | Engine flywheel lock | all versions |
- Remove the clutch locating device.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.870.418.000 | Clutch locating tool | Refitting clutch | 1.2 8V 1.3 Mjet |
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R
Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.
Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE
Op. 1024B50 ENGINE FLYWHEEL COVER - R.R.
Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.
Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R
Op. 7210A48 R.R THIRD LOAD LINE
Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.
Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.
Op. 4450B12 FRONT WHEELS (TWO) - R+R
Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R
Op. 0010T40 CHANGE MANUAL GEARBOX OIL
- Remove the vehicle from the lift.
Removing
- Position the vehicle on a lift.
Op. 0010T40 CHANGE MANUAL GEARBOX OIL
Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R
Op. 4450B12 FRONT WHEELS (TWO) - R+R
Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.
Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.
Op. 7210A35 R.R. LOWER FRONT STRUT/SIDE PANEL (COMPLETE) (ONE) LEFT OR RIGHT
Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R
Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.
Op. 1024B50 ENGINE FLYWHEEL COVER - R.R.
Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE
Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R
1. Fit the flywheel lock.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.860.846.000 | Counter-torque | Engine flywheel lock | all versions |
2. Fit the clutch locating tool.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.875.086.000 | Clutch locating tool | Refitting clutch | 1.4 16V |
3. Undo bolts (3a) diagonally and remove clutch mechanism (3b) complete with plate.
Refitting
- Place the clutch mechanism in position complete with plate, using a suitable locating tool and tighten the bolts diagonally to the recommended torque.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.875.086.000 | Clutch locating tool | Refitting clutch | 1.4 16V |
| Component | Fastening | dia | Value (daNm) | Validity |
|---|---|---|---|---|
| Clutch | Bolt | M6x1x16 | 1.4 | all versions |
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R
Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.
Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE
Op. 1024B50 ENGINE FLYWHEEL COVER - R.R.
Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.
Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R
Op. 7210A35 R.R. LOWER FRONT STRUT/SIDE PANEL (COMPLETE) (ONE) LEFT OR RIGHT
Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.
Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.
Op. 4450B12 FRONT WHEELS (TWO) - R+R
Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R
Op. 0010T40 CHANGE MANUAL GEARBOX OIL
- Remove the vehicle from the lift.
Removing
- Position the vehicle on a lift.
Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R
Op. 4450B12 FRONT WHEELS (TWO) - R+R
Op. 5520C20 HEATER PLUGS CONTROL UNIT - R.R
Op. 5520B10 STARTER MOTOR - R+R
Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.
Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.
Op. 1088E10 RADIATOR COOLING FAN - R + R
Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.
Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.
Op. 7210A48 R.R THIRD LOAD LINE
Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R
Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE
Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.
Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE
Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R
- Fit the flywheel lock.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.860.846.000 | Counter-torque | Engine flywheel lock | all versions |
1. Undo bolts (1a) and remove clutch assembly complete with plate and pressure plate (1b).
1. Take off rod (1a) complete with bearing (1b) and fork (1c).
Refitting
- Fit rod complete with bearing and fork in place.
1. Position clutch assembly (1a) in the special housing and centre the clutch in relation to the crankshaft using tool (1b).
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.870.418.000 | Clutch locating tool | Refitting clutch | 1.2 8V 1.3 Mjet |
2. Tighten the bolts securing the clutch to the torque value indicated.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.860.846.000 | Counter-torque | Engine flywheel lock | all versions |
- Remove the flywheel lock.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.860.846.000 | Counter-torque | Engine flywheel lock | all versions |
- Remove the clutch locating device.
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1.870.418.000 | Clutch locating tool | Refitting clutch | 1.2 8V 1.3 Mjet |
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R
Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.
Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE
Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R.
Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE
Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R
Op. 7210A48 R.R THIRD LOAD LINE
Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.
Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.
Op. 1088E10 RADIATOR COOLING FAN - R + R
Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.
Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.
Op. 5520B10 STARTER MOTOR - R+R
Op. 5520C20 HEATER PLUGS CONTROL UNIT - R.R
Op. 4450B12 FRONT WHEELS (TWO) - R+R
Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R
- Remove the vehicle from the lift.
Parts & tools for this job For 2007 Fiat 500
- PARTClutch kitSearch: Fiat 500 2007 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Fiat 500 manual gearbox oil
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