TD5 Defender
CHASSIS AND BODY
7
REPAIR
Refit
29. Fit bonnet cable grommet.
30. Fit side repeater lamp to wing.
31. Fit headlamp sealing ring, fit headlamp and
tighten screws.
32. Fit headlamp finisher, side and indicator lamps
and tighten screws.
33. Fit grille support bracket and tighten bolt.
34. With assistance, position and align wing to body
and locate bonnet cable to wing.
35. Connect headlamp, indicator, side lamp and side
repeater lamp multiplugs.
36. Fit bolt securing wing to bulkhead.
37. Fit bolts securing wing to ’A’ post.
38. Fit nut and bolt securing support stay to wing.
39. Fit bolt securing inner and outer wing to chassis.
40. Fit bolts securing radiator bracket to wing.
41. Fit bolts securing outer wing to inner wing.
42. Align wing and finally tighten all bolts.
43. Position wheel arch extension to wing, and fit
securing studs.
44. Position PAS reservoir to wing and tighten bolts.
45. Position expansion tank pipe and secure with
studs.
46. Position EGR solenoid and tighten bolts.
47. Position heater air intake seal and fit air intake.
48. Fit heater air intake bracket and tighten bolts.
49. Fit heater air intake grille and tighten screws.
50. Align air cleaner intake elbow, tighten screws
and fit grille.
51. Fit wheel arch liner. See this Section.
52. Position bonnet release cable to lock and tighten
screw.
53. Fit cooling fan cowl.
54. Fit front grille. See this Section.
STEP - FOLDING - REAR DOOR
Service repair no - 76.10.41
Remove
1. Remove 2 bolts securing step to chassis
member, remove step and collect spacers.
Refit
2. Position step, fit spacer washers and tighten
bolts.