Bearing and lever - clutch release

Bearing and lever - clutch release

$% 33.25.12

Remove

1. Remove gearbox assembly. MANUAL GEARBOX - R380, REPAIRS, Gearbox - V8.

2. Remove retaining peg and remove release bearing.
3. Remove bolt securing clutch release lever. Remove retaining clip and remove clutch release lever.

Refit

1. Clean clutch release lever.
2. Examine clutch release lever pivot points for wear.
3. Apply a smear of Molybdenum disulphide grease to clutch release lever pivot points.
4. Fit retaining clip, ensuring it locates over clutch release lever pivot point washer. Fit bolt and tighten to 8 Nm (6 lbf.ft).
5. Clean release bearing and bearing sleeve mating faces.
6. Apply a smear of Molybdenum disulphide grease to release bearing sleeve.
7. Fit release bearing and secure with retaining peg.
8. Fit gearbox assembly. MANUAL GEARBOX - R380, REPAIRS, Gearbox - V8.

Slave cylinder

$% 33.35.01

Remove

1. Raise front of vehicle.

WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

2. Position container to catch spillage.

3. Disconnect hydraulic pipe from slave cylinder.

CAUTION: Always fit plugs to open connections to prevent contamination.

4. Remove 2 bolts securing slave cylinder to gearbox housing and collect heat shield.
5. Withdraw slave cylinder from gearbox housing and push rod.

Refit

1. Clean ends of pipes, gearbox housing and slave cylinder mating faces.
2. Lubricate end of push rod with Molybdenum disulphide grease.
3. Locate slave cylinder to push rod and gearbox housing.
4. Position heatshield. Fit bolts securing slave cylinder and tighten to 25 Nm (18 lbf.ft).
5. Connect hydraulic pipe to slave cylinder.
6. Bleed clutch system. CLUTCH - V8, ADJUSTMENTS, Clutch hydraulic system - bleed.
7. Remove stand(s) and lower vehicle.