Seal - input shaft (page 2 of 2)

Refit

1. Using a suitable solvent clean seal housing Cooler - oil - gearbox - Diesel mating faces.
2. Clean seal recess, bearings and bearing races.

$% 37.24.02

Remove

3. Lubricate new oil seal and fit using a suitable mandrel into housing.
4. Fit input shaft front bearing track using a press and suitable mandrel.
5. Apply sealant, Part No. STC 4404 to seal housing.
6. Position seal housing, fit new bolts and tighten by diagonal selection to 25 Nm (18 lbf.ft).
7. Clean bell housing mating faces, dowels and dowel holes.
8. Position bell housing, fit bolts and tighten to 75 Nm (55 lbf.ft).
9. Clean release bearing sleeve mating faces, dowel and dowel holes.
10. Position release bearing sleeve, fit bolts and tighten to 25 Nm (18 lbf.ft).
11. Examine clutch release fork pivot points for wear and replace as required.
12. Apply a smear of Molybdenum disulphide grease to pivot points and position release fork.
13. Fit retaining clip ensuring it locates over pivot point washer, fit release fork bolt and tighten to 10 Nm (7 lbf.ft).
14. Clean release bearing and bearing sleeve mating faces.
15. Apply smear of Molybdenum disulphide grease to release bearing sleeve.
16. Fit release bearing and secure with retaining peg.
17. Fit gearbox assembly. MANUAL GEARBOX - R380, REPAIRS, Gearbox - V8.
1. Remove intercooler. ENGINE MANAGEMENT SYSTEM - Td5, REPAIRS, Intercooler.
2. Position absorbent cloth under each gearbox oil cooler hose connection to collect spillage.

3. Push against coupling release ring and disconnect both fluid hoses from oil cooler.

CAUTION: Always fit plugs to open connections to prevent contamination.

4. Remove screw securing oil cooler to radiator.